• 제목/요약/키워드: 미세조직 예측

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304 스테인레스강의 고온 유동응력곡선과 미세조직의 예측 (Prediction on Flow Stress Curves and Microstructures of 304 Stainless Steel)

  • 조범호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.171-175
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    • 1999
  • the high temperature deformation behavior of 304 stainless steel was characterized by the hot torsion test. Continuous deformation was carried out at the temperature ranges 900-110$0^{\circ}C$ and the strain rate ranges 5x10-2~5/sec. The formulation of the flow stress curves was developed as subtraction form which was based on dynamic softening mechanisms The volume fraction of dynamic recrystallization and the mean grain size could be expressed as a function of deformation variables temperature (T) strain ($\varepsilon$) strain rate ($\varepsilon$) The calculated values of flow stress and mean grain size could be well matched with experimental values.

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유한요소법을 이용한 Al-5%Mg 합금의 미세조직 크기예측 (The grain size prediction of Al-5wt%Mg alloy by FEM)

  • 조종래
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.249-252
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    • 1999
  • A numerical analysis was perfomed to predict flow curves and dynamic recrystallization behaviors of Al-5%Mg alloy on the basis of results of hot compression tests. The hot compression tests were carried out in the ranges of 350-50$0^{\circ}C$ and 5$\times${{{{ {10 }^{-3 } }}}}~3$\times${{{{ {10 }^{0 } }}}}/sec to obtain the Zener-Hollmon parameter. In the modelling equation the effects os strain hardening and dynamic recrystallization were taken into consideration. A model for predicting the evolution of microstructure in Al-5%Mg alloy during thermomechanical processing was developed in terms of dynamic recrystallization phenomena, The microstructure model was combined with finite element modeling(FEM) to predict microstructure development Model predictions showed good agreement with microstructures obtained in compression tests.

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Mg 합금상의 3가 크롬도금 조건에 따른 도금 층의 전착 특성 예측 (Prediction of the Characteristic of $Cr^{3+}$ Plating Layer on the Mg Alloy According to the Plating Conditions)

  • 한범석;노상호;문홍권;박화영
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 춘계학술대회 논문집
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    • pp.144-144
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    • 2009
  • 본 논문에서는 6가 크롬 도금의 대체 기술 중 하나인 3가 크롬 도금 공정 기술 개발에 있어 도금 소지인 Mg 합금에 온도, 전류 밀도 등의 도금 조건을 변경하여 도금 층의 두께와 형상, 미세조직 등을 분석, 최적의 도금 조건을 확인하였다. 또한 3가 크롬도금의 실 부품 적용 가능성을 검토하기 위해 상용 프로그램인 Solidworks와 Elsyca Platingmaster를 이용, 3D Hull Cell test를 전산 모사하고 실제 Hull Cell 도금과 비교 분석 하였다.

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유한요소법을 이용한 Al-5wt%Mg합금의 미세조직 크기 예측 (The prediction of grain size of Al-5wt%Mg alloy by FEM)

  • 황원주;조종래;배원병
    • 소성∙가공
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    • 제8권6호
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    • pp.620-625
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    • 1999
  • A finite element analysis is performed to predict the recrystallized volume fraction and the mean grain size in hot compression of Al-5wt%Mg alloy. In the analysis, a modeling equation of flow stress is assumed as a function of strain, strain rate, and temperature. And the influence of above varibles on flow stress is quantified by using Zener-Hollomon Parameter. In the modeling equation, effects of strain hardening and dynamic recrystallization on microstructure of Al-5wt%Mg alloy are investigated. The predicted results of recrystallized volume fraction and mean grain size are in good agreement with those of microstructures obtained from hot compression tests.

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AZ31 Mg 합금의 고온 성형 시 미세조직 예측 (Prediction of Microstructure during Hot-working of AZ31 Mg Alloy)

  • 이병호;이종수
    • 소성∙가공
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    • 제17권2호
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    • pp.117-123
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    • 2008
  • In this study, optimum processing condition of rolled AZ31 Mg alloy was investigated by utilizing processing map and constitutive equation considering microstructure evolution(dynamic recrystallization) occurring during hot-working. A series of mechanical tests were conducted at various temperatures and strain rates to construct a processing map and to formulate the recrystallization kinetics in terms of grain size. Dynamic recrystallization(DRX) was observed to occur at a domain of $250^{\circ}C$ and 1/s(maximum dissipation-efficiency region). The effect of DRX kinetics on microstructure evolution was implemented in a commercial FEM code followed by remapping of the state variables. The volume fraction and grain size of deformed part were predicted using a modified FEM code and were compared with those of actual hot forged part. A good agreement was observed between the experimented results and predicted ones.

Ti-6Al-4V 합금의 고온성형시 미세조직 예측에 관한 연구 (Prediction of Microstructure During High Temperature Forming of Ti-6Al-4V Alloy)

  • 이유환;신태진;황상무;박노광;심인옥;이종수
    • 소성∙가공
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    • 제12권4호
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    • pp.290-295
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    • 2003
  • High temperature deformation behavior and prediction of final microstructure after forming of Ti-6Al-4V alloy were investigated in this study. Equiaxed and Widmanstatten microstructures of Ti-6Al-4V alloys were prepared as initial microstructures and compression tests were performed to obtain the flow curves at high temperatures (700∼110$0^{\circ}C$) and various strain rates (10$^{-4}$ ∼10$^2$/s). From the results of compression test, strain rate sensitivity (m) and activation energy (Q) were calculated and used to establish constitutive equation. To predict the final microstructure after farming, finite element analysis was performed considering the microstructural parameters such as grain size and volume fraction of second phase.

구조용강 용접부 CGHAZ의 상변태 예측 Modeling에 관한 연구 (A Study on the Prediction Modeling of Phase Transformation in the CGHAZ of Structural Steel Weld)

  • 조일영;이경종;이창희
    • Journal of Welding and Joining
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    • 제16권3호
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    • pp.74-84
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    • 1998
  • The microstructures of the HAZ (Heat Affected Zone) are generally different from the base metal due to rapid thermal cycle during welding process. Particuraly, CGHAZ (Coarsened Grain Heat Affected Zone) near the fusion line is the most concerned region in which many metallurgical and mechanical discontinuities have been normally generated. A computer program by the numerical formularization of phase transformation during cooling with different rates was developed to generate the CCT diagram, and to predict microstructural (phase) changes in the CGHAZ. In order to verify simulated results, isothermal and continuous cooling transformation experiments were conducted. The simulated and experimental results showed that the developed computer model could successfully predict the room temperature microstructural changes (changes in volume fraction of phases) under various welding conditions (heat input & cooling rate $(Δt_{8/5})$).

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Estimation of Cooling Rate in Bulk Amorphous Alloys by Separate Cooling Process

  • Kang, Bok-Hyun;Choi, Seong-Pil;Kim, Ki-Young
    • 한국주조공학회지
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    • 제30권5호
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    • pp.167-173
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    • 2010
  • 벌크 비정질 합금의 특성상 점도가 높고, 냉각속도가 빨라 냉각되는 합금의 온도를 직접 측정하는 것은 곤란하므로, 측정에 의하여 냉각속도를 구하는 것은 매우 어렵다. 본 연구에서는 합금의 온도를 직접 측정하는 대신 금형의 온도를 측정하고, 측정된 금형의 온도를 상용 열해석 프로그램을 이용한3차원 계산 결과와 비교, 보정하는 역문제 기법을 사용하여 Cu계와 Zr계 벌크 비정질합금의 냉각속도를 예측하였다. 예측된 냉각속도는 금형온도와 시편의 두께에 따라Cu계의 경우는 284~300 K/s, Zr계는 279~289 K/s로, 초기 금형온도의 영향은 크지 않은 것으로 나타났다. 전산모사 결과와 달리 금형을 수냉한 쪽보다 가열한 쪽의 응고중 냉각속도가 빨라 조직이 더 미세한 것으로 나타났는데, 이는 응고중 금형과 주물간에 에어갭의 형성으로 열전달을 방해 받은 영향으로 사료된다.

알루미나 튜브의 인장/비틀림 조합하중하의 파괴거동 (Fracture Behaviors of Alumina Tubes under Combined Tension/Torsion)

  • 김기태;서정;조윤호
    • 한국세라믹학회지
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    • 제28권1호
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    • pp.19-19
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    • 1991
  • 인장/비틀림 조합을력하에서 하중경로에 따른 Al₂O₃튜브 시편의 파괴거동을 조사하였다. 인장 후 비틀림을 한 하중경로(I)에서의 거시적인 균열의 전파방향과 파괴강도는 최대 주응력 파괴조건과 일치하였다. 전단응력(τ)/인장응력(σ)의 비가 일정한 하중경로(Ⅱ)에서의 거시적인 균열의 전파 방향은 최대 주응력 파괴조건과 일치한, 최대 주응력 파괴강도는τ/ σ의 비에 다라 일축인장 파괴 강도보다 증가 또는 감소하였다. Welbull 이론은 수누 비틀림에서의 최대 주응력 파괴 강도가 일죽이장 파괴강도보다 증가함은 예측하였으나, 하중경로(Ⅱ)에서 파괴 강도가 감소함은 예측할 수 없었다. 파괴강도가 일죽인장 파과강도보다 증가 또는 감소하는 현상은 미세조직의 관찰로 부터 미세결함면에 존재하는 전단응력이 파괴에 미치는 영향으로 설명하였다. 끝으로, 인위적 균열에서의 파괴 조건과 인장/비틀림 조합응력하의 Al₂O₃튜브 시편의 파괴 실험치에 근거한 새로운 경험식을 제안하였다. 제안된 파괴 조건식은 하중경로에 따른거시적인 균열의 전파방향과 파괴강도의 실험치와 잘 일치하였다.

Ti-6Al-4V 합금의 고온 성형시 미세조직 예측에 관한 연구 (Prediction of Microstructure During High Temperature Forming of Ti-6Al-4V Alloy)

  • 이유환;신태진;박노광;심인옥;황상무;이종수
    • 한국군사과학기술학회지
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    • 제7권4호
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    • pp.70-78
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    • 2004
  • A study has been made to investigate the high temperature deformation behavior of Ti-6Al-4V alloyand to predict the final microstructure under given forming conditions. Equiaxed and $Widmanst\ddot{a}tten$ microstructures of Ti-6Al-4V alloys were prepared as initial microstructures. By performing the compression tests at high temperatures$(700\~1100^{\circ}C)$ and at a wide range of strain rates$(10^{-4}\~10^2/s)$, various parameters such as strain rate sensitivity(m) and activation energy(Q) were calculated and used to establish constitutive equations. When the specimens were deformed up to strain 0.6, equiaxed microstructure did not show any significant changes in microstructure, while $Widmanst\ddot{a}tten$ microstructure revealed considerable flow softening, which was attributed to the globularization of a platelet at the temperature range of $800\~970^{\circ}C$ and at the strain rate range of $10^{-4}\~10^{-2}/s$. To predict the final microstructure after forming, finite element analysis was performed considering the microstructural evolution during the deformation. The grain size and the volume fraction of second phase of deformed body were predicted and compared with the experimental results.