• Journal of ILASS-Korea
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• v.4 no.1
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• pp.19-26
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• 1999

An experimental study of twin-fluid atomization for powder metallurgy has been conducted using a specially designed atomizer in which liquid is first spread into a thin sheet and then exposed on both sides to high-velocity air. Inner air jet worked for supplying liquid and outer air jets disintegrated liquid sheet. The first result of this study were confined to the effect of atomizing quality through experiments with water. The experimental data will be extend to include the influence of atomizing air velocities on mean particle size through experiments with molten material. An experimental equation on the relationship between SMD and the related parameters was taken out; $$SMD=0.00302\frac{{(\sigma_L\;\rho_L\;D_L)}^{0.5}}{\rho_A(V_1+1.155\;V_2)/2}(1+\frac{W_L}{(W_{A1}/3.33)+W_{A2}})+0.0148(\frac{{\mu_L}^2}{\sigma_L\;\rho_L})^{0.425} \;{D_L}^{0.575}(1+\frac{W_L}{(W_{A1}/3.33)+W_{A2}})^2$$.

• Journal of ILASS-Korea
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• v.3 no.3
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• pp.1-13
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• 1998

In this study, an experimental study was performed to investigate the breakup mechanism of vaporizing droplet. A well-controlled experimental apparatus was used to study breakup mechanisms of a monodisperse stream of drops injected into a transverse high temperature and velocity air stream. The experiments gave information$ about the microscopic structure of the liquid drop breakup process, drop breakup regimes, and drop trajectories in high temperature flow region. The breakup time, drop acceleration and wavelength of surface instability wave were measured from a high-magnification and double spark photography. The two instability theories, i.e., Kelvin-Helmholtz instability and Rayleigh-Taylor instability, were estimated by comparing the calculated data with the measurements. The results showed that the breakup time in high temperature flow condition is shortened because the surface tension is decreased by the increase of gas temperature.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.847-850
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• 1997

This paper presents a strategy to develop the environmentally conscious machining process. To establish the knowledge the analytical and experimental methodology for he prediction of aerosol concentration due to cutting fluid atomization mechanism in machining operation. The established analytical model which is based on atomization theory analyzes the cutting fluid motion and aerosol generation in machining process. The impinging and evaporation experiments were performance to know the particle size ad evaporation rate of cutting fluid. The predictive models can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.948-951
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• 2000

This paper presents the analytical and experimental methodology for the prediction of aerosol concentration and size distribution due to cutting fluid atomization mechanism in turnining operation. The established analytical model which is based on atomization theory analyzes the cutting fluid motion and aerosol generation in machining process. The impinging and evaporation experiments were performed to know the particle size and evaporation rate of cutting fluid. The predictive models can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

• Journal of Biosystems Engineering
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• v.21 no.2
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• pp.117-122
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• 1996

Droplet sizes produced from a mist blower should be adequate to get highly biological effects with a reasonable level of work performance. However the droplet sizes from the conventional nozzles of the mist blower were around VMD 95 to 469$\mu$ which were relatively large as compared with the recommended droplet sizes in liquid flow rate of 17.2 m$/ell$s with air flow rate of 16660$m^3$/s on the maximum travel distance of about 4.0 m. The velocity of air stream at the point where two fluids, air and liquid, impact each other, was tried to maximize as much as possible in order to enhance the atomization performance of a newly designed twin fluid nozzles with the same or better level of performance of the conventional mist blower, The configuration of nozzle orifice should be designed to enlarge the contact area between air and liquid to enhance the atomization.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.5
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• pp.933-942
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• 1992

The effects of the folwrate on the dropsize from the two-phase coaxial nozzle are investigated by using the direct photographic method and the empirical equation is obtained. For the photography, the light source which the life time is the order of 100ns is fabricated and the lens is the zoom lens which has the MICRO function with a teleconvertor. The distillated water and the compressed air of the surrounding temperature are injected and atomized. For the purpose of the exact adjustment and measurement of the flowrates, the two rotameters are used. As a result of this study, the sauter mean diameter of droplets has a tendency for a logarithmic function with air flowrate and for a exponential function with water flowrate.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.12
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• pp.3179-3186
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• 1993

The study on the spray characteristics of TBI(Throttle Body Injection) injector has been carried out in this paper. The objective of this study is to improve the performance of TBI injector. The increase in the injection pressure and the utilization of assisted air are considered. The spray patten of TBI injector take the hollow-cone shape with $60^{\circ}~70^{\circ}$ spray angle regardless of injection pressure and injection pulse width. SAMD(Sauter Mean Diameter) of water in TBI injector are 510-$550{\mu}m$ and 310-$370{\mu}m$ respectively when injection pressures are $0.75 kgf/cm^{2}$ and $2.8 kgf/cm^{2}$. Then SMD of gasoline is estimated 380~$410{\mu}m$ and 230~$280{\mu}m$ respectively. The improvement of spray characteristics in TBI injector can be obtained with assisted air. If $W_{A}/W_{L}$ was over 0.2, SMD of water can be made under $50{\mu}m$.

• Journal of ILASS-Korea
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• v.3 no.2
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• pp.14-23
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• 1998

The negative pressure as much as 10's mmHg is demanded at nozzle inside, in case of atomizing the large density molten materials. by conventional air jet nozzle. In this study, suction type fluid nozzle is designed by applying the ejector principle in order to clarify the air flow of nozzle inside, mechanism of liquid suction and liquid film formation. The results of this experimental study areas follows. Suction force of liquid is magnified by using liquid nozzle, and it is able to supply the liquid stable. Negative pressure at nozzle inside is varied by throttle angle of liquid nozzle, position and outer diameter of air jet nozzle, and have a influence on liquid suction quantity and liquid film formation.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.19 no.1
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• pp.25-32
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• 2009

The glass-ceramics composed of coal bottom ash produced from a thermal power plant, $Na_{2}O$ and $Li_{2}O$ as a flux agent and $TiO_2$ as a nucleation agent were fabricated and its microstructures were analyzed. The nepheline was a major crystal phase in the glass-ceramics fabricated and its amount increased with $TiO_2$ addition. The glass-ceramics without $TiO_2$ addition had the thick surface crystals induced by a surface-crystallization mechanism and no crystal in the interior matrix. The surface crystallization, however, was restrained and the interior matrix was completely crystallized showing dendrite shape spread with fine particles < $1{\mu}m$ when added with $TiO_2$ above 4 wt%. For the glass-ceramics containing 6 wt% $TiO_2$, the $5{\mu}m$-long dendrite crystal; were interlocked each other which could suppress the crack propagation effectively at the external loading applied.

• Journal of ILASS-Korea
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• v.2 no.2
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• pp.35-42
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• 1997

An innovating technique of atomizer has been proposed to supply and to atomise molten materials. Both of a simple geometry of nozzle and an improved nozzle have been fabricated in the present study. With these nozzles, characteristics of the suction and disintegration have been empirically investigated. The important conclusions are as follows; In the case of a simple nozzle: 1) Although the sucking up and supplying of molten materials are available, the applications of powder metallurgy are limited. 2) It is concluded that the more air flow rate, $W_A$ or the shorter the height of air nozzle from the surface of supplied water, $L_h$, the more the atomizing mass of liquids, $W_L$. In the case of an improved nozzle: 3) The stable liquids can be supplied due to cut off the passage of surrounding air entrainment by air jets. 4) The atomizing mass of liquids, $W_L$ has affected not so much on the height of nozzle from the surface of supplied water, $L_h$ as that from the orifice, hc.