• Proceedings of the Korean Society of Precision Engineering Conference
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• 1991.04a
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• pp.341-346
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• 1991

주물이 대형이고 난이한 자유곡면으로 이루어진 형상의 목형 제작에는 기준이 되는 각 단면의 도형 정보를 기초로 골격을 세워 그 틈새를 유연한 재료(모래, 시맨트, 스티로폴, 목재)로 메워 모형을 만드는 골격형 목형(Skeleton pattern)를 사용하여 왔다. 그러나 기준 단면사이의 형상보간 및 필요단면 정보는 틈새 메움시 현장 작업자의 수작업에 의존하여 작업되므로 제품 완성시 두께 분표불량등 정확한 주물을 제작할 수 없었다. 그러나 3차원 CAC 시스템의 발전과 더불어 자유곡면의 생성 및 조작이 손쉽게 이루어 짐으로써 정확한 형상 정의 및 처리가 가능하게 되어 기존 목형방법을 개선할수 있는 시스템을 개발하여, 프로펠라 목형을 대상으로하여 적용하였다.

• CDE review
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• v.2 no.1
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• pp.33-36
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• 1996

승용차 산업과 같이 정밀 부품이 요구되는 산업에 있어서 가장 기초가 되고도 중요한 것은 시작금형에 해당하는 정밀 목형 제작이라고 할 수 있다. 부품의 개발은 일반적으로 설계과정, 도면화 과정, 시제품 개발과정, 시제품 성능시험과정, 양산체제 구축과정 등의 순서를 밟는다. 이 과정 중에서 시제품 개발과정은 설계에 의해서 만들어진 제품이 실제 설계자의 의도와 일치하는지를 확인하는 과정이다. 이 과정에서 부품 간의 간섭, 치수나 형상의 확인, 기능 혹은 성능상의 문제점 등을 검토하여 양산체제시에 발생할 수 있는 문제점 등을 최대한 제거하여야 한다. 그런데 시제품 제작에 걸리는 기간이 개발과정 중에서도 비교적 큰 부분을 차지하고 있어 이의 단축이 시급한 실정이다. 현재 시제품 제작업체들 중에서 프레스 금형을 위한 판넬 수지가공에는 3D CAD/CAM을 많이 적용하고 있지만, 주물 소재용 목형제작은 대부분 숙련된 기술자의 수작업에 의존하고 있다. 따라서 개발기간 단축과 비용절감이라는 완성차 업계의 요구와는 거리가 있는 실정이다. 당사는 이미 실린더 헤드, 매니홀더, 트랜스밋션 케이스, 헤드커버, 실린드블럭 등 자동차 엔진의 핵심부품들의 목형을 3D CAD/CAM을 이용하여 생산하고 있기 때문에 이중 트랜스밋션 케이스의 목형제작 과정을 소개하고자 한다.

• Bulletin of the Society of Naval Architects of Korea
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• v.53 no.4
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• pp.27-34
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• 2016

현재 국내 대부분 조선소에서는 선박 외판 곡 가공 작업시 곡률이 작은 부재는 일반 낱개 형상의 목형 틀을, 선수 및 선미 구간 중 곡률이 큰 부재는 입체 형상의 목형 틀을 제작하여 선상 가열 작업 중 이를 참조하여 철판의 곡형을 생성한다. 이 중 입체형상의 목형 틀을 상형곡형이라고 한다. 이러한 상형곡형 제작정보를 생성하는 방법은 각 조선소마다 조금씩 다르기는 하지만 대부분이 수작업에 의해서 목형 제작정보를 생성한다. 현장 작업자가 선형도면을 직접 참조해서 작도 및 계산을 통하여 입체형상에 대한 각각의 정보를 수작업으로 산출하거나 또는 설계 작업자가 입체형상 구성에 필요한 모든 단면을 개별적으로 모델링하여 제작정보를 현장에 제공한다. 이 과정에서 작업 공수가 과다 소요되며 수작업에 의한 제작정보 오류가 종종 발생하여 외판 곡 가공 공정에 문제가 발생하기도 한다. 그렇기 때문에 본 연구에서는 상형곡형 제작에 필요한 생산 정보를 설계 작업자 또는 현장 작업자 어느 누구라도 쉽고 간단하게 산출할 수 있도록 생산지원 시스템을 개발하였다. 이로 인해 상형곡형 제작이 필요한 외판부재의 경우 즉시 제작정보를 산출하여 제작하도록 함으로써 작업시간을 비약적으로 절감이 가능하게 될 것이다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.1
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• pp.72-78
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• 1990

An interactive computer program has been developed to design a pattern and risers for the production of castings of high quality. In our system, the user models the shape of a final product by using the system's modeling capability, a pattern is generated in a three dimensional model by eliminating the holes and adding shrinkage allowances and drafts, the proper riser is created automatically, and they are united together to yield the three dimensional model of the portion of a mold assembly. The mold can be completed after the runners and the gating systems are designed, modeled, and united, which will be described in part 2 of this work. The unique feature of this work is a realization of an automatic design of the pattern and risers by integrating the modeling capabilities and the design equations used in the real practice.

• 대한공업교육학회지
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• v.33 no.2
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• pp.259-272
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• 2008

In order to improve the productivity and quality of boat's mold in leisure boat industry, the development of modelling and machining technology of leisure boat's plug is strongly required. The traditional lines drawing approach by hand required the designer to both create fair curves and to make sure that the curves matched up to each other in the three main drawing views: profile, plan, and section. However, one will find when studying lines drawings in books that the curves might look smooth and fair, but the lines do not agree exactly in the three views. Therefore, the 2 dimensional drawing data of leisure boat are transformed using 3 dimensional design s/w and CAM s/w. In addition, the leisure boat is designed with a 3 dimensional s/w. The NC cutting data are generated by the CAM s/w. The surface characteristics of machined surface are investigated at various cutting conditions such as spindle speed, feed speed, and cutting material.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.11a
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• pp.134-139
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• 2004

• Journal of the Society of Naval Architects of Korea
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• v.44 no.2 s.152
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• pp.174-179
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• 2007

The cutting automation of boat's wooden pattern is strongly required to improve the productivity and quality of boats in leisure boat industry. This paper is concerned with the development of wooden pattern machining technology by the machining center. The leisure boat is designed with a 3 dimensional design s/w. The NC cutting data are generated in a CAM s/w and are verified using verification s/w. The cutting forces are monitored to analyse the cutting process. The surface characteristics of machined surface are investigated at various cutting conditions such as spindle speed, feed speed, the cutting direction of wood, and wood material.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.1
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• pp.53-59
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• 2007

The cutting tests of wood patterns are carried out using CNC milling machine. The cutting forces are monitored to analyse the cutting process. The surface characteristics of machined surface are investigated at various cutting conditions such as cutting speed, feed speed, cutting direction of wood pattern and wood material. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as cutting speed increases. However, the cutting force and surface roughness are different along the cutting direction and material of wood pattern.

• Microbiology and Biotechnology Letters
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• v.41 no.1
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• pp.135-144
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• 2013

The aim of this study was to evaluate various aspects of Vitex negundo L. leaf extract, such as the antioxidative activity, tyrosinase inhibitory effects, and inhibitory activities on ${\alpha}$-MSH induced melanogenesis, and active component analysis. The DPPH (1, 1-diphenyl-2-picrylhydrazyl) scavenging activities ($FSC_{50}$) of the ethyl acetate fraction and aglycone fraction of V. negundo L. leaf extract were $14.51{\mu}g/ml$ and $13.96{\mu}g/ml$, respectively. A luminol-dependent chemiluminescence assay revealed that the reactive oxygen species (ROS) scavenging activity ($OSC_{50}$) of the aglycone fraction of V. negundo L. leaf extract on ROS generated in an $Fe^{3+}$-$EDTA/H_2O_2$ system was the most prominent at $0.22{\mu}g/ml$. The protective effects of the extracts fractions of V. negundo L. leaf against the rose-bengal sensitized photohemolysis of human erythrocytes were increased in a concentration dependent manner ($1{\sim}50{\mu}g/ml$). In particular, there were greater protective effects of the aglycone fraction on the cellular membrane than that of the fat-soluble antioxidant (+)-${\alpha}$-tocopherol. The inhibitory effects ($IC_{50}$) on mushroom tyrosinase were the highest for the ethyl acetate fraction ($IC_{50}$ = $48.58{\mu}g/ml$). The inhibitory effect on ${\alpha}$-MSH induced melanogenesis in B16 melanoma cells was 41.80% at $50{\mu}g/ml$ of ethyl acetate fraction. Active component analyses by TLC, HPLC and LC/ESI-MS revealed luteolin and isoorientin. These results indicate that V. negundo L. leaf extract can be used as an antioxidant for ROS scavenging. Particularly, the luteolin and isoorientin of the ethyl acetate fraction may be applicable to new whitening cosmetics because of its inhibitory effect on mushroom tyrosinase and ${\alpha}$-MSH induced melanogenesis in B16 melanoma cells.

• Korean Chemical Engineering Research
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• v.44 no.2
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• pp.136-148
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• 2006

A foundry makes various machinery parts made by iron. For manufacturing machinery parts, they usually uses wooden mold with molding sand and pour the molten iron into wooden mold through inlet. A foundry have many processes including Furan process, In Furan process workers prepares a wooden mold in the molding sand. So they fixes wooden mold in sand housing and then they fill the molding sand in the sand housing. Molding sand should be sticky enough to sustain the shape of wooden mold, so several materials are needed to prepare the suitable molding sand. The first step of Furan process is making the molding sand with molding sand and Voltaic Organic Compounds (VOC) and the second step of Furan process is pour the molding sand into the wooden molding housing. This two step of process generated noxious VOC and various size of dust. So the process is very dirty and dangerous one. Because of these, Workers frequently shrink out of the plant. The company related with foundry usually faced on the difficult situation for engagement and always have shortage of hiring problem. Through this study, we developed a system which removes toxic VOC and dust simultaneously. We design and construct real system and install it at real plant. Before setting up this system, the working surroundings VOC (for formaldehyde) 15 ppm and Dust(for $PM_{10}$) $8,000{\mu}g/m^3$. After setting up this system, working surroundings is improved by VOC (for formaldehyde) 0 ppm, Dust(for $PM_{10}$) $4{\mu}g/m^3$, and the work evasion factor is removed. So we contribute to solve hiring problem of this company and increasing the productivity also.