• Title/Summary/Keyword: 모재크랙

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Effect of Welding Residual Stress on Fatigue Crack Propagation Behavior (용접잔류응력이 용접부 피로강도에 미치는 영향의 정량적 평가방법)

  • 김응준
    • Journal of Welding and Joining
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    • v.15 no.3
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    • pp.1-11
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    • 1997
  • 용접이음부에서는 피로크랙 전파거동이 모재와 다르다는 것은 이미 알려져 있으며 그 원인으로서는 용접부에 있어서의 금속조직의 변화와 잔류응력 등이 일컬어 진다. 금속조직의 변화에 따른 영향에 대하여서는 비교적 그 영향이 작으며 또한 피로 크랙 전파속도에 대해서 안전한 쪽으로 역할을 한다고 보고되어져 있다. 따라서 용접 이음부에 있어서의 피로크랙 전파에 대하여서는 주로 잔류 응력의 영향에 주목하여, 잔류응력이 피로크랙의 전파속도에 어떻게 영향을 미치는가를 파악하여야 한다. 이러 한 관점에서 지금까지 용접잔류응력장을 전파하는 피로크랙을 대상으로 하여 잔류응력 이 피로크랙 전파에 미치는 영향을 정량적으로 평가하고자 하느 시도가 많은 연구진에 의해 수행되어 왔다. 표1에 이러한 연구의 흐름을 평가방법과 평가에 고려된 사항을 중심으로 나타내었다. 이러한 배경으로부터, 본고에서는 피로크랙 전파거동에 미치는 잔류응력의 영향에 대해서 지금까지 수행된 연구의 내용을 연구 발전형태에 주목하여 검토하였다.

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A Study on the Impact Damage and Residual Strength of CFRP Composite Laminates under Low Temperature (저온하에서 CFRP 적층재의 충격 손상과 잔류 강도 -저/고온하에서 CFRP 적층재의 충격 손상을 중심으로 -)

  • Yang, I.Y.;Jung, J.A.;Cha, C.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.1
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    • pp.1-10
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    • 1997
  • In this paper, the effects of temperature change (low and high temperature) on the impact damages of CFRP laminates was experimentally studied. Composite laminates used for this experiment are CF/epoxy orthotropic laminated plates, which have two-interfaces $[0^{\circ}\;_6/90^{\circ}\;_6]s$ and $[0^{\circ}\;_4/90^{\circ}\;_4]s$. And CF/PEEK orthotropic laminated plates, which have two-interfaces $[0^{\circ}\;_4/90^{\circ}\;_4]s$. And, this study aims experimentally to present the interrelations between the impact energy vs. impact damages (i.e. delamination area and matrix crack) of CFRP laminates (CF/epoxy, CF/PEEK) subjected to FOD(foreign object damage) under low and high temperatures. A steel ball launched by the air gun collides against CFRP laminates to generate impact damages.

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Fatigue Crack Propagation Characteristics of Duplex-Stainless Steel Weldments (II) -Crack Propagation on Near-Threshold Region- (2상계 스테인리스강 용접부의 피로크랙 전파특성 (II) -하한계치 근접에서의 전파특성-)

  • 권종완;김상대;이택순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.115-124
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    • 1989
  • Near-threshold fatigue crack-growth behavior at room temperature for a duplex stainless steel weldments was investigated to evaluate the effect of load ratio, microstructural change, and residual stresses. Near-threshold fatigue crack propagation behavior is found to show a marked sensitivity to .alpha./.gamma. phase ratio, and little residual stress effects. Threshold values in the heat affected zones are higher than those of base metals and threshold values for crack growth decrease with increasing the load ratio in the base metals and weldments. The fractrographic features in base metals, weldments and heat affectred zones were discussed in terms mechanism of crack growth.

Fatigue Crack Propagation Characteristics of Duplex-Stainless Steel Weldment (III) (2상계 스테인리스강 용접부의 피로크랙전파 특성 (III))

  • 이택순;권종완
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.901-910
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    • 1989
  • Corrosion fatigue crack propagation behavior of duplex stainless steel weldments in substitute ocean water was investigated to evalulate effects of micro-structural change and residual stresses. Fatigue crack propagation rate was found influenced markedly .alpha./.gamma. phase ratio but little by residual stresses. Fatigue crack propagation rate is higher in the corrosive environment than in room atmosphere. The crack propagation rate estimated by the measurement of striation spacing was higher than that, obtained by crack length measurement in low .DELTK.K region. At hight .DELTK.K region, however, both crack propagation rates were found to be identical.

$J_{1C}$ and J-integral Behavior of Low-Carbon Steel using Double Edge Tension Specimen (양쪽 크랙 인장시험편을 이용한 저탄소강의 $J_{1C}$ 및 J적분 거동)

  • 고성위
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.21 no.2
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    • pp.151-156
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    • 1985
  • In this paper, the plane stress fracture toughness of cold rolled 4.5mm thick SS41 steel plate was investigated for various crack ratios respectively in case of base metal, normalized and annealed heat-treated specimens using the method of J-integral. The specimen geometry used was double edge tension (DET) specimen. The experiments were performed on an Instron machine and all the crack lengths were measured by travelling microscope. The plane stress fracture toughness obtained by the method of Rice equation was J sub(1C)=22.8kgf/mm for the base metal, j sub(1C)-24.7kgf/mm for the normalized specimen and J sub(1C)=26.9 kgf/mm for the annealed. The J-integral computed at the limit load was found unsuitable for fracture toughness determination, because of large variation depending on the crack ratio.

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The Impact Damage and the Residual Strength of CF/PEEK Laminate Subjected to Transverse Impact under the High Temperature (고온하에서 횡충격을 받는 CF/PEEK 적층재의 충격손상과 잔류강도)

  • Yang, I.Y.;Jung, J.A.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.66-75
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    • 1994
  • In this paper, the effects of temperature change on the impact damages of CF/PEEK laminates are experimentally investigated. Composite laminates used in this experiment are CF/PEEK orthotropic laminated plates, which have two-interfaces$[0^{\circ}_4/90^{\circ}_4]_{9+} A steel ball launched by the air gun collides against CFRP laminates to generate impact damage. The delamination damages are oberved by a scanning acoustic microscope. And various relations are experimentally observed including the impact energy vs. delamination area, the specimen temperature vs. transverse crack, and the impact energy vs. residual bending strength of carbon fiber peek composite laminates subjected to FOD(Foreign Object Damage) under high temperatures.

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Evaluation of Mechanical Properties on Cryogenic Structrual Steel JN1 Weldments and Heat Treated Materials by Using Miniaturized Small Specimen (소형 시험편에 의한 극저온 구조용강 JN1의 용접부 및 열처리재의 기계적성질 평가)

  • Gwon, Il-Hyeon;Hashida, Toshiyuki;Jeong, Se-Hui
    • Korean Journal of Materials Research
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    • v.6 no.9
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    • pp.905-918
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    • 1996
  • 초전도 마그네트 구조용 부재로 최근 개발된 오스테나이트계 스테인레스강 JN1 모재, GTA 용접부 및 열처리재에 대한 기계적 성질을 조사하기 위해 실온(293K)에서 극저온(4K)까지의 온도에서 소형펀치(Small Punch)시험을 실시하였다. GTA 용접부의 용융선 근방의 극저온 기계적 성질은 모재와 용접금속에 비해 크게 저하하였다. 4K에서 실험된 용융선 시험편으로 얻어진 하중-변위곡선상에서 부하의 초기 단계에 보통의 서레이션과 다른 pop-in이 관찰되었고, 이때 시험편 표면의 용융선 근처에서 약 0.1-1mm 정도의 크랙이 발생하였다. 열처리재의 기계적 성질은 열처리 시간과 온도의 증가 또는 시험온도의 저하에 따라 크게 저하되었다. 위의 결과에 기초하여 본 연구에서 실시한 소형 시험편을 사용하는 SP 시험법은 극저온에서 JN1 강의 모재와 열처리재뿐 만 아니라 GTA 용접부의 기계적 성질을 평가할 수 있는 유용한 시험법이었다.

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A study on the effect of residual stress on fatigue crack propagation rate of SS 41 material (SS 41材의 疲勞크랙 傳播速度에 미치는 熔接殘留應力의 影響에 관한 硏究)

  • Chung, Suk-Choo;Han, Byeong-Kee;Chung, Kang
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.3
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    • pp.473-480
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    • 1988
  • In this study, a method that can realize the effect of residual stresses on fatigue crack propagation has been proposed. This method requires that the relaxation quantities of residual stresses are measured by experimental method according to fatigue cycles and are employed to the experimental results of base materials by introducing the concept of superposition. SS41 material has been analyzed as an example. The results show that the relaxation factor of residual stresses for fatigue cycles is .alpha.$_{i}$= 1/0.6903+0.0380 $a_{I}$ the effective stress ratio for fatigue crack propagation length is ( $R_{eff}$)$_{i}$ = 1/1.1274+0.0118$_{I}$ and the fatigue crack propagation rate for relaxation quantities of residual stresses is (da/dN)$_{t}$ = 0.5 $K_{cf}$ - .DELTA.K/{1-1/1.1274+0.0118$_{ai}$ } $K_{cf}$ - .DELTA. K(da/dN), for stress ratio /R=0.5.io /R=0.5.5.

An Empirrical Study on Low and High Cycle Fatigue Properties of Dual Phase Steel (I) -Low Cycle Fatigue Properties - (복합조직강의 저 및 고사이클 피로특성에 관한 실험적 연구(I) - 저사이클 피로특성 -)

  • 옹장우;성낙원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.4
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    • pp.477-486
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    • 1986
  • 본 연구에서는 SM20C를 모재로 하여 입경의 크기가 다른 3종의 복합조직강을 제작 동일한 분위기에서 저 및 고사이클 전영역에 걸쳐 피로특성을 검토하고져 한다. 제일보는 그 중 저사이클특성에 대한 보고이다. 일반적으로 저사이클 피로현상은 재 료가 탄소성 상태하에서 전위, 미소크랙, 보이드(void) 등의 인자가 복합적으로 작용 하여 발생함으로 변형률속도, 제어파형, 온도, 시험방법 및 분위기에 따라 많은 영향 을 받는다. 따라서 본 연구에서는 두가지 실험방법을 사용, 응력-변형율거동을 검토 복합조직강의 피로특성과 입경크기가 피로거동 및 강도에 미치는 영향을 비교 고찰하 였다.

Impact of Fiber Projection from GMT-Sheet Moldings on Surface Unevenness (GMT-Sheet 성형품의 표면요철에 미치는 섬유돌출의 영향)

  • Kim, Hyoung-Seok;Kim, Jin-Woo;Kim, Yong-Jae;Lee, Dong-Gi
    • Composites Research
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    • v.24 no.6
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    • pp.31-36
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    • 2011
  • According to the evaluation on GMT-sheet by molding conditions, fiber projection on the moldings surface was investigated. Fiber projection is one of the major defects on moldings surface due to matrix shrinkage. That is, fiber projection happens from different shrinkage of matrix and glass fiber. Height of fiber projection from moldings surface becomes smaller when molding pressure is higher during holding pressure and cooling process. Height of fiber projection is dominantly affected by molding pressure. With consideration of molding pressure, the formation of surface unevenness and change in fiber projection height was elucidated. In addition, coating layer is effective to suppress surface defects, and there is no fiber projection or crack in case that coating is applied. Coating layer improves surface roughness up to the level of the polypropylene which is a single material.