• Title/Summary/Keyword: 메탈와이어

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Development and Performance Evaluation of the Expanded Metal Rockfall Protection Fence

  • Hwang, Young-Cheol;Kim, Bum-Joo;Noh, Heung-Jae
    • Journal of the Korean GEO-environmental Society
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    • v.6 no.3
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    • pp.35-45
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    • 2005
  • The rockfall protection fence is one of the most common rockfall protection methods in Korea. The typical rockfall protection fence consists mainly of three parts ; H-beam supports, wire meshes, and wire ropes. The design of the rockfall protection fence is made such that the total energy absorbing capacity of the fence. Therefore, resulting from the combined energy absorbing capacity of the three parts is larger than the falling energy of rocks. In present study, a new rockfall protection fence, constructed using expanded metals instead of the existing wire rope and wire mesh for the typical type of rockfall protection fence, was evaluated on its performance by conducting both laboratory and field tests. Also, for a comparison, the same tests were performed on the typical rockfall protection fence. The test results revealed that the expanded material is an economic alternative to the existing protection materials and the expanded metal rockfall protection fence exhibits the higher energy absorbing capacity compared to that of the typical rockfall protection fence.

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Bending Behaviour of Composite Slab Using a New-Shaped Steel Deck Plate and Expanded Metal (신형 데크플레이트와 철판망을 적용한 합성슬래브의 휨 거동)

  • Kim, Myoung Mo;Eom, Chul Hwan
    • Journal of Korean Society of Steel Construction
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    • v.15 no.4 s.65
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    • pp.403-412
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    • 2003
  • The composite metal deck plate system has been widely used for office structures. Recently, however, the flat deck plate has been developed to apply the composite slab system to residential structures. Reduction in construction cost and time can be expected by using expanded metal instead of wire mesh as crack control reinforcements. This study proposed a composite slab system composed of a new-shaped steel deck plate and expanded metal. Twelve specimens were tested to evaluate the structural performance of the new composite slab system. The test results were summarized mainly in terms of maximum load carrying capacity and failure behaviors of each specimen.

Effect of welding quality to wear of Contact Tips for GMA Welding (GMA용접 동안 콘택트팁 마모가 용접품질에 미치는 영향)

  • 김남훈;김희진;유회수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.188-190
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    • 2004
  • 가스메탈아크용접(gas metal arc welding, 이하 'GMA용접' 이라고 함)은 용가재로서 소모전극 와이어를 일정한 속도로 용융지에 공급하면서 와이어 선단과 모재 사이에서 전기적 아크가 발생되도록 하는 용접법이다. (중략)

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Microstructure and Mechanical Interfacial Properties of Diamond in Ag-based Filler Metal for mini Wire by Vacuum Brazing (Ag계 금속필러를 이용한 다이아몬드와 극세선의 브레이징 접합부의 거동연구)

  • Chae, Na-Hyeon;Lee, Jang-Hun;Im, Cheol-Ho;Park, Seong-Won;Lee, Ji-Hwan;Song, Min-Seok
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.251-253
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    • 2007
  • 현재 다이아몬드 공구에서 극세선에 브레이징 공정을 이용하여 다이아몬드를 접합하는 기술은 국내외 적으로 전무한 상태이다. 이 연구는 금속 와이어에 다이아몬드를 브레이징을 실시하여 최적의 와이어 브레이징 공정법을 개발 하는데 있다. 다이아몬드와 금속필러메탈 접합 계면에서의 금속성분과 탄화물의 거동을 분석하며, 브레이징에 따른 와이어의 물성 변화를 관찰하였다. 금속필러로는 Ag-Cu-5Ti(wt.%)을 사용하였으며, 와이어는 스테인리스를 이용하였다. 브레이징 공정은 진공 접합 장치를 이용하여 $800{\sim}1000^{\circ}C$에서 유지시간 $5{\sim}30$분로 실시하였다. 브레이징된 다이아몬드는 $900{\sim}950$도, 유지시간 10분 사이에서 각각 건전한 계면과 표면을 얻을 수 있었으며, 계면에서 Ti-rich상과 화합물이 확인되었다. 또한 열처리 따른 와이어의 최적의 건전한 상태를 고찰 하였다. 다이아몬드와 Ag계 브레이징 필러의 계면에서의 미세조직 및 화학반응의 메커니즘은 SEM, EPMA, XRD를 이용하여 분석하였다.

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Effect of wear of Contact Tips to Welding Consumable for Gas Metal Arc Welding (가스메탈아크용접에서 콘택트팁의 마모에 미치는 용접재료의 영향)

  • Kim, In-Gyu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.860-864
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    • 2012
  • The contact tip is higher the wear of resistance and the longer life are demanded to GMA welding process. In this study, four different contact tips with three different compositions by two wires were evaluated their wear resistance by measuring in every one hour the area of enlarged hole at the exit side during actual wleding. Experimental results clearly showed that the Cr-containing tips strengthened by precipitation hardening have much better resistance to wear than those made by work hardening. In addition, flux cored wire is excellent abrasion resistance test results showed. Based on these results, the domestic industry, the life of the contact tip to know will be used as basic data.

Chemical composition of SAW weld metal welded with metal cored composite wire (메탈코어드 콤포지트 와이어를 사용한 SAW 용접금속 성분변화)

  • Jeong, Dong-Hui;Bang, Guk-Su;Jeong, Hong-Cheol;Lee, Jong-Bong;Park, Cheol-Gyu
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.310-312
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    • 2007
  • Two metal cored composite wires were manufactured to satisfy AWS F7A4-EC-G specification. They were used to weld EH36 grade steels with three different fluxes. Variation of carbon, manganese, silicon, titanium, and boron contents which affect the weld metal strength in weld metal was investigated.

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A Study on the Dieless Wire Drawing Using Microwave (마이크로웨이브를 이용한 Dieless Wire Drawing 에 대한 연구)

  • Huh You;Kim S.H.;Kim J.S.;Kim I.S.;Paik Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.942-945
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    • 2005
  • Micron-sized metal wires are widely used in industries such as filtration, catalyst and composite materials, etc. In the wire drawing process, the die that is used conventionally is an effective and, at the same time, sensitive component. However, a typical array of the dies has caused many problems in the wire drawing process, e.g., large frictional force on the interface between wire and the resulting high heat generation, precise adjustment of the dies, extended cooling system, die abrasion, etc.. Because of these problems, there have been many works that are aiming at improving the efficiency of wire drawing process by analyzing the die geometry and by applying advanced die material to prolong the die life or even at developing a dieless wire drawing system. This paper is dealing with developing a new wire drawing system that is applicable to reduce the wire drawing steps with high draw ratio. The new wire drawing system does not use the dies, but use the self-induced heater that works on the basis of the resonant phenomenon of wire material. The electromagnetic wave is the heating source. The results of the study on the diameter reduction and microwave flow analysis show that the heating effectiveness of the wire is influenced by the energy distribution in the microwave propagation chamber. We can obtain diameter-reduced wires by using microwave in the dieless drawing process. Microwave as a heating source is capable of producing wires without applying dies in wire drawing process.

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Interfacial reaction of cBN in Ag-based Brazing Filler Metal by wiresaw (와이어 쏘우용 Ag계 브레이징 필러를 이용한 cBN 계면 반응 분석)

  • Lee, Jang-Hun;Chae, Na-Hyeon;Im, Cheol-Ho;Park, Seong-Won;Lee, Ji-Hwan;Song, Min-Seok
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.248-250
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    • 2007
  • 이 연구는 cBN과 활성 Ag계 금속필러메탈을 이용하여 접합계면에서의 금속성분과 화합물, 탄화물의 거동을 분석하는데 있다. 진공 브레이징은 $900{\sim}1000^{\circ}C$에서 $25^{\circ}C$ 간격으로, 유지 시간은 각각 5, 10, 15, 20분으로 실시하였다. Ag-Cu-Ti을 사용하여 브레이징된 cBN은 $950{\sim}1000$도, 유지시간 10분 사이에서 각각 건전한 계면과 표면을 얻을 수 있었으며, 계면에서 Ti-rich상과 화합물이 확인되었다. 이상의 결과로 부터 화합물의 생성과 건전한 접합공정은 브레이징 온도와 시간이 좌우하며, N과 B, Ti의 함유량이 cBN의 브레이징 접합 특성의 중요변수로 생각되어진다. cBN과 Ag계 브레이징 필러의 계면에서의 미세조직 및 화학반응의 메커니즘은 DTA, SEM, EPMA, XRD를 이용하여 분석하였다.

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