• Title/Summary/Keyword: 머신어블 세라믹

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Ultra Precision Lapping of Machinable Ceramic by In-process Electrolytic Dressing (연속전해드레싱을 적용한 머신어블 세라믹의 초정밀 래핑 가공)

  • 이은상;원종구
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.1-7
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    • 2003
  • In-process Electrolytic Dressing is a lapping method using electrolysis. This technology provides dressing to CIB-Diamond Lapping wheels during the lapping process for continuous protrude abrasive from super-abrasive wheels. so loading and glazing are disappeared apparently. Ultra-precision lapping of the machinable commies will be studied in the viewpoint of In-process Electrolytic Dressing. For ultra-precision lapping, need to develop an ultra-precision lapping system suitable metal bonded diamond wheel, and appropriate condition of u10a-precision lapping machining.

Ultra Precision Machining of Machinable Ceramic by Electrolytic In-process Dressing (연속전해드레싱을 적용한 머신어블 세라믹의 초정밀 가공)

  • 원종구;이은상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.223-226
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    • 2002
  • Appropriate design/manufacturing conditions, to give outstanding material properties to the $Si_3$$N_4$-BN and AIN-BN based composite materials, will be investigated using the experimental design methods. Ultra-precision machinability of the developed ceramics will be systematically studied in the viewpoint of microstructure and material properties. Also, finite element methods will be applied to define basic principles to significantly improve machinability and various properties. Basic experiments will be performed to develop optimum ultra-precision machining technologies for the developed ceramics. For ultra-precision lapping machining, need to develop a ultra-precision lapping system, suitable metal bonded diamond wheel, and appropriate condition of ultra-precision lapping machining.

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A Study on The Characteristics of Ultra Precision Lapping of Machinable Ceramic($Si_3N_4$) by Free & Fixed abrasive (자유지립 및 고정지립을 적용한 머신어블 세라믹($Si_3N_4$)의 초정밀 래핑 가공 특성에 관한 연구)

  • 장진용;이은상;조명우;조원승;이재형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.537-542
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    • 2004
  • Machinble Ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. Lapping used diamond slurry and lapping by in-process electrolytic dressing is developed to solve this problem. On this paper, a comparative study of processing ability of lapping used diamond slurry and lapping by in-process electrolytic dressing.

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A Study on the Optimal Machining of the IED Ultra-precision Lapping by Taguchi Method (다구찌 방법에 의한 IED 초정밀 래핑의 최적 가공에 관한 연구)

  • Hwang, Sung-Chul;Kim, Baek-Kyoum;Won, Jong-Koo;Lee, Eun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.29-34
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    • 2008
  • Application of ceramic has increased due to excellent mechanical properties, and machining of ceramic has demanded gradually a precision surface machining. For decreasing the surface roughness, the control of IED lapping parameters is very important. This paper deal with the analysis of the process parameters such as applied forces, percentage of h-BN and IED lapping time, developed based on Taguchi method. Also, SEM was used for monitoring of a machinable ceramic surface.

Analysis of Surface Characteristics in the $Si_3N_4$/h-BN Ceramic by IED Ultra-Precision Lapping (IED 초정밀 래핑을 통한 $Si_3N_4$/h-BN의 표면특성 분석)

  • Hwang, Sung-Chul;Lee, Jung-Taik;Lee, Eun-Sang;Cho, Myeong-Woo;Cho, Won-Seung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.7
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    • pp.47-54
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    • 2008
  • Recently, application of ceramics has increased gradually due to excellent mechanical properties. Si3n4-BN ceramic which is one of ceramics is very hard and has superior resistance against volatile temperature and wear. However, extremely high hardness of the $Si_3N_4-BN$ ceramic makes conventional machining very difficult. Therefore, the use of machinable ceramic has been in a poor because of difficult industrial processes in spite of many advantages. And so new technology being called IED(In-process electrolytic dressing) was introduced to solve this problem. The aim of this study is to determine the machining characteristics in terms of pressurized weight to the workpiece and the influence with h-BN content using IED lapping system. Also, Acoustic Emission (AE) is used for the monitoring of surface characteristics.