• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2001년도 춘계학술발표회 초록집
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• pp.13-13
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• 2001

현재 초고속 가공 공구의 국내 시장은 150억원이며 향후 3년 내에 1500억원으로 급성 장활 전망이다. 무윤활 초고속 가공을 실현하기 위해서는 윤활특성이 우수한 초고경도 코팅의 개발이 필요하며 이를 통해 기계설비의 수명향상과 폐유문제 해결을 기대할 수 있다. 기존의 고체윤활 코팅은 초고경도 코팅의 상부에 $MoS_2$, Graphite 등 윤활성 박막을 합성하였으나, 이들은 Hexagonal 구조의 연질 박막이며 수분이 존재하는 대기중에서는 윤활 및 내마모 특성이 급격히 저하된다. 환경친화 대체소재 개발의 일원으로 TiN, ZrN 박막 등이 이미 개발되었고 기계적 특성이 우수하여 널리 응용되고 있으나 아직 경도(약 20GPa 내외) 및 윤활성의 한계 (마찰계수 $\mu=O.6$)를 극복하지 못하고 있다. TiN박막 위의 Cu의 첨가는 TiN의 구조와 성질을 크게 변화시키는 것으로 알려져 있다. 따라서 본 연구에서는 TiN 기지 위에 Cu를 도핑함으로써 경도의 상승을 통환 내구력의 향상과 마찰계수의 감소를 통한 윤활성의 향상을 보고자하였다. TiN합성의 안정화를 위하여 magnetron sputtering과 arc ion pIatingd을 병용한 hybrid 공정을 이용하였다. Cu첨가에 따른 결정 성장 거동의 변화를 보기 위해 XRD 분석을 실행하였고, EDS 분석을 통해 Cu target 전류밀도에 의한 기지내의 Cu의 함량변화를 고찰하였으며, 경도 및 윤활특성을 고찰하기 위해서 경도 시험과 마모 시험(ball-on disc type test)를 하였다.

• Tribology and Lubricants
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• 제27권2호
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• pp.88-94
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• 2011

The tribological characteristics of the swash plate surface of a compressor which is for automobile were investigated. For surface treatments, PTFE and $MoS_2$ are used as a solid lubricant, together with copper alloy. Test condition is set considering actual driving condition. Wear testing is conducted using pin on disk type tester, and the coefficient of friction and the temperature on friction surface are measured. Also, to determine the wear patterns, cross-section of friction surface is analyzed by SEM(scanning electrode microscope). The $MoS_2$, both at dry and lubricated conditions, friction surface and the coefficient of friction maintained rather stable results. But, the PTFE, at oil less condition, sample resulted in rather unstable condition. In case of copper alloy, quite higher friction coefficients(higher than 0.1) were obtained at dry condition. At the temperature of $125^{\circ}C$, seizure has occurred.

• 한국산학기술학회논문지
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• 제8권3호
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• pp.432-436
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• 2007

자동차 구조용 재료에 대하여 물리적 증착 코팅방법에 의한 트라이볼로지 특성을 연구 하였다. 코팅 재료는 탄화티탄(TiC)과 질화티탄(TiN)이다. 실험은 펠렉스 마찰 마모시험기를 이용하여 하중과 온도에 다양한 조건을 적용하여 마찰과 마모 거동에 대하여 트라이볼로지 특성을 결정하고 평가하였다. 연구결과 코팅하지 않았을 때보다 코팅하였을 때가 윤활 특성이 향상 되었고, 특히 내마모성 및 극압성 그리고 열 안정성이 훌륭하였다.

• Tribology and Lubricants
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• 제28권6호
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• pp.333-339
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• 2012

Typical magneto-rheological (MR) elastomers consist of silicon-based material. A number of studies have been carried out to evaluate the vibration and tribological characteristics of silicon-based MR e-lastomers. However, these elastomers have quite low strength, so they have low wear resistance. In this study, polyurethane-based MR elastomers with performances better than those of MR elastomers. Experiments have been conducted on different MR elastomers (Pu MR elastomer, Pu-Si MR elastomer, and Pu-wrapped-Si MR elastomer) and different predefined magnetic directions (Non-Direction, Vertical Direction, and Horizontal Directionality) to evaluate the friction and wear performance under a magnetic field. The results show that Pu-wrapped-Si MR elastomer with a horizontal predefined magnetic field has the best performance in terms of wear.

• Journal of Advanced Marine Engineering and Technology
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• 제23권4호
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• pp.440-446
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• 1999

This study is mainly concerned with the friction and wear properties for the specimens of crank shaft which are made of ductile cast iron. The friction and wear tests were carried out for the nor-malized ductile cast iron specimens and their properties were compared with each other at reheat-ing temperatures(550^{\circC,\; 600^{\circ}C,\; 650^{\circ}$) and in dry condition at different friction velocity(0.94 m/s 1.88m/s 2.83m/s) range. After austenized at $910^{\circ}C$ it is observed that the higher the reheating temperature is the hardness becomes decrease which is supposedly attributed to the fact that the amount of pearlite austenite matrix is rduced by reheating after normalizing and that as the reheating temperature goes up the pearlite generated is less and the interval between the pearlites were widened at last to make pearlite globular. At the low velocity the friction coefficient increase in the beginning and gets stabilized as the sliding distance increases. As the friction velocity grows the friction coefficient decreases suppos-edly since the abrasive wear is heavier at low velocity than at the high velocity as the friction tem-perature at low velocity is lower than at high velocity.

• 대한조선학회논문집
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• 제56권6호
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• pp.532-540
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• 2019

This study describes a test method for evaluating the ice friction and abrasion performance of polar coatings. The evaluation methods of physical properties of general coatings for ocean-going vessels and polar coatings for ice-going vessels were investigated and their limitations were analyzed. We have also reviewed previous researches related to the development of polar paints and confirmed the necessity of developing test techniques. A flat steel plate was coated with several types of commercial coating, and cold model ice was used to cause ice friction and abrasion events between coated surface and ice. For evaluation of ice friction and abrasion performances, test procedures such as measurement of coating surface roughness, measurement of frictional force using model ice, implementation of ice abrasion and drying of coating surface were developed. The friction and abrasion characteristics of each coating are analyzed and summarized through the change of friction force and roughness data according to the progress of ice abrasion.

• 한국산학기술학회논문지
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• 제8권4호
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• pp.697-702
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• 2007

마찰 마모에 대한 트라이볼로지 특성은 표면 재질에 대하여 중대한 영향을 끼친다. 더욱이 자동차의 가혹한 운전조건하에서의 엔진오일의 경우 내스커핑성과 시져는 트라이볼로지 특성에 상당히 중요하다. 본 연구에서는 펠렉스 마찰 마모시험기를 이용 첨가제들을 자동차 엔진오일에 널리 쓰이는 윤활기유에 첨가하여 트라이볼로지 특성을 연구하였다. 연구결과 다음과 같은 결론을 얻었다. 엔진오일에 표면거칠기의 특성을 가진 인산염(Phosphate)을 첨가하면 낮은 온도에서 우수하고, ZnDTP와 Ca-phenate를 첨가했을 때 높은 하중에서 내마모성, 극압성이 월등히 뛰어나며, ZnDTP와 P를 첨가했을 때는 높은 온도에서도 안정적으로 온도특성 또한 우수하였다.

• 대한기계학회논문집A
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• 제25권6호
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• pp.930-937
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• 2001

The friction and wear behavior of short carbon fiber reinforced polyetheretherketone was studied experimentally under dry sliding conditions against SCM440(AISI 4140) disks with different surface roughness and hardness at the low sliding speeds and the high pressures on a pin-on-disk apparatus. Under the low disk surface roughness value the earsplitting noise and stick-slip were occurred. The increased adhesion friction and wear factor with stick-slip made the friction and wear behavior worse. Under the high disk surface hardness the break and falling-off of carbon fibers were accelerated. The carbon fibers fallen off from the matrix were ground into powder between two wear surfaces and this phenomenon caused abrasive friction and wear factor to increase. So the friction and wear behavior became worse. With the transfer film made of wear particles formed on a disk, the carbon powder film formed on a pin lowered a friction coefficient.

• Tribology and Lubricants
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• 제34권6호
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• pp.262-269
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• 2018

In this work the friction and wear characteristics of the gray cast iron surface processed by broaching method, which is widely used in the machinery industry, were investigated. The broaching process is mainly used for mass production because it has high dimensional accuracy and processing speed, but the defects on surface can be easily generated. In order to improve the tribological characteristics, the approach was to reduce the roughness and hardness of the surface by adding a machining process to the broaching specimen. The secondary machining process using abrasive grains produces low roughness and hardness than broaching because it has high tool accuracy and removes the work hardened surface. The friction coefficient and the wear rate were assessed using a reciprocating-type tribotester to analyze the effects of surface finishing on the tribological properties. The friction tests were conducted under dry and lubricated conditions. The test results showed that the reduction of surface roughness and hardness through secondary machining process in lubricated condition improved the friction and wear characteristics. The reason why the same results did not appear in a dry condition was that wear occurred more rapidly than in lubricated condition. Thus, the positive effect of roughness and hardness of the surface obtained through the secondary machining process was not observed.

• Tribology and Lubricants
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• 제35권1호
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• pp.24-29
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• 2019

In this work we investigated the friction and wear characteristics of a magnesium alloy, which has been receiving much attention as a light metal in industrial applications such as automobiles and aerospace. Magnesium is one of the lightest structural material that has high specific strength, lightweight, low density and good formability. However, current issue of using magnesium alloy is that magnesium has weakness against temperature. As the temperature increases, magnesium undergoes poor creep resistance and ease of softening, and therefore, its mechanical strength decreases sharply. To solve this issue, a new type of magnesium alloy that retains high strength at high temperature has been proposed. The tribological behavior of this alloy was investigated using a tribotester with reciprocating motion and heating plate. A stainless steel ball was used as a counter surface. Results showed that extrusion process has similar wear behavior to the commonly used casting process but retains good mechanical strength and durability. The presence of an alloying element enhanced the wear properties especially in high temperature. This study is expected to be utilized as fundamental data for the replacement of high density materials currently used in mechanical industries to a much lighter and durable heat-resistant materials.