• 제목/요약/키워드: 마멸모델

검색결과 38건 처리시간 0.024초

발전기 모델별 고정자 권선의 진동 특성 비교 (Comparison of Vibration Characteristics of Stator Windings by Generator Model)

  • 배용채;김희수;김연환;이현;김성휘
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.1810-1815
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    • 2000
  • 발전기 회전자와 고정자 사이에 유기되는 전자력은 발전기 운전중 진동 피로 현상을 유발시켜 발전기 수명 저감의 요인이 된다. 특히 고정자 코어부에 비해 기계적 구속력이 비교적 약한 권선 단말부에서의 진동은 냉각수 누수, 권선 마멸등에 의한 2차 사고를 유발시킬수 있다. 따라서 본 논문에서는 국내 발전소에서 운전중인 발전기를 중심으로 수행한 제작사별 고정자 권선의 진동 특성을 비교 분석하였다.

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금형강 가공에서 절삭력 모델에 의한 공구마멸의 예측 (The Prediction of Tool Wear by Cutting Force Model in the Machining of Die Material)

  • 조재성;강명창;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.61-66
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    • 1994
  • Tool condition monitoring is one of the most important aspects to improve productivity and quality and to achieve intelligent machining system. The tool state is classified into three groups as chipping, wear and fracture. In this study, wear of a ceramic cutting tool for hardened die material (SKD11) was investigated. Flank wear was occured more dominant than crarer wear. Therefore, to predict flank wear, the modeling of cutting force has been performed. The modeling of cutting force by an assumption that act the stress distribution on the tool face obtained through a numerical analysis. The relationships between the cutting force and the tool wear can be constructed by machining paraneters with cutting conditions. Experiments were performed under the various cutting conditions to ensure the validity of force models. The theoretical predictions of the flank wear is approximately in good agreement with experimental result.

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단조하중 감소를 위한 열간 형단조공정 해석 (An Analysis of Hot Closed-Die Forging to Reduce Forging Load)

  • 김헌영;김중재;김낙수
    • 대한기계학회논문집
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    • 제17권12호
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    • pp.2970-2981
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    • 1993
  • In hot closed-die forging the load increases rapidly near the final stage. Preforming operation is important to both the sound final forging and die-service life. In this study, the material flows during preforming and final forging are investigated. The physical modeling with Plasticine as a model material showed clear flow patterns. The forging process were numerically simulated by the finite element method with the isothermal and the non-isothermal models. The flow patten of the isothermal simulation showed good agreements with the experiments. Temperature changes and pressure distributions on the die surfaces during one cycle of the forging process were obtained from the non-isothermal simulation. High pressure and temperature were developed at certain areas of the die surfaces. It was concluded that those areas usually coincide with each other and should be distributed by the preforming operations to enhance the die life.

구 접촉하에서의 피로균열 시작수명에 관한 연구 (Study on the Fatigue Crack Initiation Life Under Spherical Contact)

  • 조용주;김태완;이문주
    • 대한기계학회논문집A
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    • 제25권8호
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    • pp.1269-1276
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    • 2001
  • In case of contact fatigue, the accurate calculation of surface tractions and subsurface stress is essential to the predication of crack initiation life. Surface tractions influencing shear stress amplitude have been obtained by contact analysis based on influence function. Subsurface stress has been obtained by using rectangular patch solutions. In this study, to simulate asperity contact under sliding condition, the tip of asperity was simulated by sphere and to calculate crack initiation life in the substrate, dislocation pileup theory was used.

시계열분석 방법 에 의한 절삭공구 의 마멸 에 관한 연구 (A Study on the Cutting Tool Wear by Time Series Approach)

  • 김광준;황홍연
    • 대한기계학회논문집
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    • 제8권5호
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    • pp.450-461
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    • 1984
  • 본 연구에서는 그러한 간접적인 방법의 하나로서 공구대로부터 가속도신호를 절삭시간의 경과에 따라 측정한 후, 시계열자료를 모델화하는 전산프로그램을 사용하 여 적합한 모델을 구하고 그로부터 유도되는 여러 특성들을 관찰함으로써 보다 현실적 인 방법론을 제시하고자 하였다.

마이크로 엔드밀링 공정의 절삭계수 모델링 및 최적 공정설계 (Modeling of Cutting Parameters and Optimal Process Design in Micro End-milling Processes)

  • 이광조;정성종
    • 한국생산제조학회지
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    • 제18권3호
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    • pp.261-269
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    • 2009
  • Micro end-milling process is applied to fabricate precision mechanical parts cost-effectively. It is a complex and time-consuming job to select optimal process conditions with high productivity and quality. To improve the productivity and quality of precision mechanical parts, micro end-mill wear and cutting force characteristics should be studied carefully. In this paper, high speed machining experiments are studied to construct the optimum process design as well as the mathematical modeling of tool wear and cutting force related to cutting parameters in micro ball end-milling processes. Cutting force and wear characteristics under various cutting conditions are investigated through the condition monitoring system and the design of experiment. In order to construct the cutting database, mathematical models for the flank wear and cutting force gradient are derived from the response surface method. Optimal milling conditions are extracted from the developed experimental models.

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튜브와 지지대 사이의 비선형 충격해설모델 개발에 관한 연구 (A Study on the Development of Tube-to-Support Nonlinear Impact Analysis Model)

  • 김일곤;박진무
    • 소음진동
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    • 제5권4호
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    • pp.515-524
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    • 1995
  • Tubes in heat exchanger of fuel rods in reactor core are supported at intemediate point by support p0lates or springs. Current practice is, in case of heat exchanger, to allow clearance between tube and support plate for design and manufacturing consideration. And in case of fuel rod the clearance in support point can be generated due to the support spring force relaxation. Flow-induced vibration of a tube can cause it to impact or rub against support plate or against adjacent tubes and can result in fretting-wear. The tube-to- support dynamic interaction is used to relate experimental wear data from single-span test rigs to real multi-span heat exchanger configurations. The dynamic interaction cna be measured during experimental wear tests. However, the dynamic interaction is difficult to measure in real heat exchangers and, therefore, analytical techniques are required to estimate this interaction. This paper describels the nonlinear impact model of DAGS(Dynamic Analysis of Gapped Structure) code which simulates the tube response to external sinusodial or step excitation and predicts tube motion and tube-to-support dynamic interaction. Three experimental measurements-two single span rods excited by sinusodial force and a two span rod impacted by a steel ball are compared from the simulation nonlinear model of DAGS code. The simulation results from DAGS code are in good agreement with measurements. Therefore, the developed model of DAGS code is good analytical tool for estimating tube-to-support dynamic interaction in real heat exchangers.

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직선도 개선을 위한 엔드밀링머시인 의 적응제어 (Adaptive Control of End Milling Machine to Improve Machining Straightness)

  • 김종선;정성종;이종원
    • 대한기계학회논문집
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    • 제9권5호
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    • pp.590-597
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    • 1985
  • 본 논문에서는 위치오차는 가공전 밀링베드를 수치제어 장치를 이용하여 가공 면에 수직한 방향으로 움직여 수치제어 장치인 스텝모우터의 분해능 한계 내에서 보정 하고 또한 공구휨에 상당하는 만큼 이 송속도를 더함으로써 제어하며, 파형오차는 이 송속도와 공구처짐 사이의 관계를 수정된 Taylor의 공구식으로 모형화하고 절삭공정중 이송속도를 적절히 조절하여 공구의 휨양을 제어함으로써 스텝모우터를 갖는 밀링머시 인에서 길이 508mm,두께 20mm의 두꺼운 철판을 평면절삭하는 경우 직진도오차를 최소 로 하는 GAC 방법을 개발하였다.측정은 밀링머시인 자체의 구조적, 동적변화나 절삭 조건의 변화, 공구의 재질 및 마멸상태의 변화, 공작물의 재질 변화등에 적응할 수 있 도록 Fig. 2에 보인 바와 같이 등간격으로 배열된 100개의 위치에서 가공후(post-pro- cess)측정을 통하여 취하였고, 절삭계수의 추정은 측정점을 각각 10개씩 10개의 구간 으로 묶어 각 구간에서의 계의 특성이 변하지 않는다는 가정하에서 계수를 지수가중 반복최소 자승(exponentially weighted recursive least squares, EWRLS)법을 이용하 여 추정하였고, 실제 절삭작업중 모델의 계수변화에 대한 사전 지식이 없이도 이들 계 수들을 보정시킴으로써 최적의 직진도를 얻을 수 있는 절삭조건을 제시하였다. 그리 고 이 방법의 도입으로 단일(SINGLE-PASS)밀링작업이 가능함을 보였고 또한 방법의 타 당성을 증명하기 위하여 여러 경우의 절삭상태에서 실험을 수행하였다.