• Title/Summary/Keyword: 로터리

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Metal Injection Molding Analysis for Developing Embroidering Machine Rotary Hooks (자수기용 로터리 훅 개발을 위한 금속분말 사출성형해석)

  • Kim, Sang-Yoon;Park, Bo-Gyu;Jung, Jae-Ok;Cho, Kyu-Sang;Chung, Ilsup
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.160-168
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    • 2018
  • Among the components of rotary hooks, a core component of an embroidery sewing system, a study was conducted to apply metal injection molding to the manufacture of a hook body and a housing that was very difficult to mechanical working. The correlation of feedstock, a mixture of binder and SCM 415 metal powder, and properties of the pressure-volume-temperature interrelationship, viscosity, specific heat, and thermal conductivity were measured. Injection molds for the hook body and the housing were developed through injection molding analysis using these properties and conducted injection tests. Optimal injection gate position and number, injection pressure, and injection time were obtained through a comparison of analysis results with the experiment results.

Development of Rotary VCM type Actuator for Small Form Factor ODD (초소형 ODD 용 로터리 VCM 타입 엑추에이터 개발)

  • Kim, Yoon-Ki;Kim, Sa-Ung;Lee, Dong-Joo;Park, No-Cheol;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.672-675
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    • 2006
  • It is becoming more significant to develop a rotary VCM type actuator for small form factor ODD, as portables are getting more and more popularized nowadays. In this paper, the procedure of development of the actuator which is applicable to compact flash II card and is fit in the specification of BD 1X is explained. This is based on the rotary VCM type actuator, which is good for reducing thickness. Air core solenoid coil is used in order to do focusing mechanism. And the total weight is reduced by using the structure of steel-aluminium-steel triple layer, so, the stiffness is still adequate. Additionally, the tracking coil is moved next to the actuator, so the total length was reduced, then the actuator become applicable to compact flash II card. The force of Magnetic Circuit is improved by using Magnetic Circuit DOE. And flexible mode frequency improved through the DOE of structure part. Modeling was exactly done in consideration of air core solenoid coil and pivot bearing. It is confirmed that the designed model is satisfied with the specification of BD 1X and is applicable to Compact Flash II card.

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Performance Characteristics of a CO2 Cooling and Water Heating System with a Twin-rotary Compressor (트윈로터리 압축기 적용 냉방 및 급탕 겸용 이산화탄소 시스템의 성능특성에 관한 연구)

  • Cho, Hong-Hyun;Lee, Ho-Sung;Baek, Chang-Hyun;Kim, Yong-Chan;Cho, Sung-Wook
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.4
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    • pp.230-237
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    • 2008
  • The objective of this paper is to investigate the performance characteristics of a $CO_2$ cooling and water heating system using a twin-rotary compressor with the compression volume ratio of 0.6. The cooling performances of the $CO_2$ heat pump were measured and analyzed with the variations of charge amount, EEV opening, and compressor frequency. In addition, the performance of the combined system including cooling and water heating was also measured and analyzed by varying inlet temperature of the EEV. As a result, the optimal normalized charge and cooling COP in the cooling mode were 0.307 and 2.06, respectively. The application of the water heating into the $CO_2$ heat pump improved the cooling performance over 78% and decreased the EEV inlet temperature by $8^{\circ}C$, which can increase system reliability.

An Analysis of the Performance of a Combined Expander-Compressor Unit for a CO2 Automotive Air Conditioning Cycle (차량용 CO2 에어컨 사이클 성능 향상을 위한 일체형 팽창기-압축기 성능 해석)

  • Choi, Jae Woong;Lim, Jeong Taek;Kim, Hyun Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.30 no.3
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    • pp.107-115
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    • 2018
  • A design combining the use of a compressor and expander was introduced in order to improve the cycle performance of a $CO_2$ automotive air conditioning system. Both the compressor and expander used were of rotary vane type and were designed to share a common shaft in a housing. Numerical simulation was carried out to evaluate the merit of the combined unit. In a typical automotive air conditioning operating conditions, the COP of the system was improved by 8.7% by the application of the combined unit. The compressor input was reduced by 5.2% through use of the expander output. In addition, about 3.06% increase in the cooling capacity was obtained through isentropic expansion in the expander. Our study noted that, as the pressure difference between the gas cooler and the evaporator becomes larger, the COP of the system improved increases unless the mass flow rate in the expander exceeds that in the compressor.

Analysis of Oil Behavior inside Upper Part of Rotary Compressor Using Visualization Technique (가시화 기법을 이용한 로터리 압축기 상부의 오일 거동 분석)

  • Cho Pil-Jae;Lee Seung-Kap;Youn Young;Ko Han Seo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.8
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    • pp.772-779
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    • 2005
  • An efficiency of a refrigeration cycle and a reliability of a compressor can be reduced if a refrigerant including excessive lubricating oil is exhausted from the compressor. Thus, the analysis of the oil behavior inside the compressor is required to prevent the problem. A tested rotary compressor with visualization windows has been manufactured in this study to investigate the oil behavior using developed visualization techniques. The oil behaviors at various operating conditions have been quantified to obtain the relationship with the outlet pressure inside the compressor. Also, the effect of the operating conditions on the quantity of the exhausted oil from the rotary compressor has been investigated using a manufactured test model.

Design Characteristics on the Hybrid Power System for Quad-Tilt Prop (쿼드-틸트프롭 하이브리드 동력시스템 설계 특성)

  • Kim, Keunbae;Lee, Bohwa
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1196-1199
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    • 2017
  • A series-hybrid power system was designed for quad-tilt prop UAV and the characteristics was analysed. The power system consists of a 4.5kW rotary engine-generator and a li-battery as power sources, a power controller manages the overall power and supplies to the vehicle system. The output power of the engine is to be matched with the generator performance considering mechanical driving loss and generating efficiency, and also loss for charging and discharging of the battery energy. It is applied that the constant speed operation of the engine-generator to minimize overall fuel consumption by integrating the generating power and the battery energy, consequentially the battery capacity and characteristics could be important factors for improvement of the system efficiency.

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An Experimental Study on the Estimation of Oil Discharge Rate from Inverter Rotary Compressor (인버터 로터리 압축기 오일 토출량 산정의 실험적 고찰)

  • Sin, Hyun-Seok;Byun, Soon-Seok;Tae, Sang-Jin;Moon, Je-Myung;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.3
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    • pp.28-32
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    • 2011
  • The inverter rotary compressor discharges refrigerant and compressor oil in air-conditioning systems. The compressor oil which discharged form compressor decreases the efficiency of heat exchanger and affects the compressor operation. Recently, several studies are in progress for reducing the compressor oil. Before the reduction of compressor oil discharge rate, the quantitative measurement and evaluation method are required. In order to cope with this requirement we have developed the measurement technic of oil discharge rate. The reliability assessment was carried out approximately 0.1% of the errors with compressor performance indicators. The acceptable errors were to ensure the reliability of measurement technic. In the experiment results at several conditions, The oil discharge rate of heating operation has been confirmed average 3.7 times more than cooling operation. In this study the evaluation method and the experimental results of oil discharge rate in air-conditioning systems are presented with various operating conditions.

A Numerical Analysis with the FSI Mode on the Characteristics of Flow Field and Discharge Valve Motion in a Rotary Compressor (로터리 압축기의 토출밸브의 미소 거동 및 유동 특성에 대한 FSI(Fluid-Structure Interaction) 기법을 이용한 수치해석)

  • Chae, Hee-Moon;Kim, Chang-Nyung;Park, Sung-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.112-120
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    • 2008
  • This study has been conducted to investigate the characteristics of flow field and discharge valve motion in a rotary compressor. In this study, a transient three-dimensional numerical analysis using FSI(Fluid-Structure Interaction) model has been employed to analyze the interaction between the discharge valve and the refrigerants in the rotary compressor. It has been observed that two peaks have appeared in the displacement of the discharge valve. The maximum displacement of the discharge valve has been found to be located at the second peak. Also, the input pressure of the refrigerants has been compared with the pressures of the muffler passage and the compressor outlet in the rotary compressor. The pressure has decreased along the pathway in the rotary compressor. And the volume flow rates obtained from the current numerical study have been compared with the experiment at data to verify the validity of the present numerical study. This study may supply the fundamental data for the design of rotary compressors.

Suggestion of Test Apparatus for Reliability Evaluation of a Rotary Compressor with a Short-Cycle (로터리 압축기용 Short-Cycle 신뢰성 시험장치 제안)

  • Lee, Tae-Gu;Lee, Sang-Jae;Kim, Hyun-Woo;Kim, Sang-Hyun;Lee, Jae-Heon;Yoo, Ho-Seon
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.584-589
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    • 2006
  • In this paper, a test apparatus for reliability evaluation of a rotary compressor has been suggested with a short-cycle concept. $CO_2$ refrigerant is adopted for this cycle to avoid phase change during cycle operation. Evaporator is not necessary in short-cycle. Utilizing a short-cycle, the test apparatus was built on the purpose of evaluating the reliability of each rotary compressor on the conveyer belt of the factory. The primary validation of the test apparatus is discussed by analyzing the experimental heat balance data. Additional validation was performed through the overload continuous operation test where the wear rate of the $CO_2$ short-cycle was found to similar to that of the R22 normal-cycle. The reliability evaluation test apparatus with a short-cycle in present investigation was found simple and efficient in the view of reducing sample numbers, costs, and test time in analyzing the reliability of rotary compressors.

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A Study on Rotary Swaging Process Simulation using DEFORM (DEFORM을이용한 로터리 스웨이징 공정의 시뮬레이션에 대한 연구)

  • Lim, Dong-jae;Chung, Won-Jee;Sul, Sang-Suk;Kim, Dae-Young;Choi, Kyung-Shin;Cha, Tae-Hyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.106-112
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    • 2019
  • Rotary swaging is a method of forging automotive drive shafts. In this paper, we propose a new two-hammer forging technique by applying the problem-solving approach TRIZ to improve the efficiency and productivity of the rotary swaging automation process. We will simplify the materials and hammers via the 3D modeling tool SolidWorks for high accuracy of a comparative analysis of existing and proposed methods under the same boundary conditions. In addition, we will compare the stress trends of the proposed model using ANSYS Workbench and verify the feasibility through a comparison of the simulation results using DEFORM. Relative to the existing method, the proposed method can decrease production costs and improve efficiency of the automation process by reducing the power source.