• Title/Summary/Keyword: 레이저 표면경화

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The Laser hardening Characteristics of the Alloy Tool Steels STD11 (금형용 합금공구강 STD11의 레이저 표면경화 특성)

  • Cho, Y.M.;Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.4
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    • pp.230-236
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    • 1993
  • The laser beam hardening has been experimentally tried to find the hardened characteristics of STD11. Experiment was performed on the optimum hardening condition with 2kW $CO_2$ laser. The microstructure of the hardened layers was observed using the microscope. The hardened zones exhibits very high Vickers microhardness of 720 Hv, however, the deoxidation was observed under the surface of hardened area. The case depth of hardened zones is about 0.6mrn and case width is 4mm. FEM-simulation on laser surface hardening of STD11 steel are described. With the proper assumption of the absorbed energy density, the calculated case depth and width in 2 kW $CO_2$ laser hardening were in good agreement with the experimental result. It was found that there is optimum absorbed energy density of STD11.

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Ablation Effects of Er:YAG Laser at Various Energy Levels, Different Repetition Rates and Irradiation Time on Enamel (Er:YAG 레이저를 법랑질에 조사 시 에너지수준, 조사반복율 및 조사시간에 따른 삭제효과)

  • Lee, Sae-Yong;Kim, Ki-Suk
    • Journal of Oral Medicine and Pain
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    • v.26 no.4
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    • pp.395-406
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    • 2001
  • 지난 수십년동안, 다양한 레이저기기를 이용하여 치아 경조직에 대한 응용 실험을 수행되었다. 그러나, 발생한 주요한 문제는 열발생과 플라즈마 형성과 같은 부작용이 지속된다는 점이었다. 실망스러운 실험결과에 따라 치아 삭제에 대한 레이저의 응용에 대한 연구가 거의 진행되지 못하였다. 본 연구의 목적은 국내에서 처음으로 개발된 얼비움레이저기기를 사용하여 다양한 에너지 수준과 다양한 펄스빈도에서 법랑질의 삭제율을 비교하고자 하였다. 본 연구에 사용된 레이저기기는 국내에서 최초로 개발된 $2.94{\mu}m$ 펄스를 $250{\mu}s$ 방출하는 얼비움야그레이저 기기이다. 기기의 에너지는 20 mJ에서 350 mJ까지 다양하게 방출하며, 최대 출력은 3.5 W이다. 22개의 치아를 에폭시 레진에 포매하고 경화하였다. 치아의 법랑질을 회전 다이아몬드 칼을 흐르는 물과 함께 사용하여 협측 또는 설측으로 평탄하게 삭제하였다. 제작된 법랑질표면은 6개의 구획으로 구분하여 에너지 수준과 펄스빈도에 따라 조사하였다. 본 연구에서 사용된 표본 수는 132개이며, 삭제율을 조사하기 위한 모든 표본은 22개의 실험 군으로 분류하였다. 실험결과는 다음과 같다. 1. 에너지 수준간에는 유의한 삭제율의 차이가 있었다. 2. 40 및 80 mJ로 조사한 경우에는 펄스빈도 간에 차이가 없었지만, 120 mJ의 출력으로 동일한 에너지를 조사한 경우에는 20 Hz가 40 또는 80 mJ로 조사한 경우 보다 가장 삭제효과가 높았다. 3. 연속조사 한 경우 조사시간 경과에 따라 법랑질의 삭제율은 증가되지 않았다. 결론적으로 효과적으로 법랑질을 삭제하기 위해서는 적절한 에너지와 펄스의 레이저를 사용해야 하며, 또한 항상 정확한 초점거리를 유지해야 할 것으로 사료된다.

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Prediction of Photopolymer Solidification for Inclined Laser Beam Exposure (레이저 빛의 경사노광 시 광 경화성 수지의 경화형상 예측)

  • Kim, Young-Hyun;Lim, Jong-Seon;Yu, Gyu-Sang;Lee, In-Hwan;Ko, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.98-104
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    • 2010
  • It has been reported that the photopolymer solidification in the stereolithogrpahy process is mainly depend on the laser exposure conditions such as laser power and scanning speed. However, these researches were focused on the vertical laser exposure onto the surface of the photopolymer. In this research, we developed a mathematical model for the photopolymer solidification under the inclined laser beam exposure. Using the developed mathematical model, the photopolymer solidifications were simulated varying inclined laser exposure conditions. Developed mathematical model was in good agreement with the experimental result. This research can be applied to improve the surface roughness in the stereolithogrpahy process.

Estimation of Hardening Layer Depths in Laser Surface Hardening Processes Using Neural Networks (레이져 표면 경화 공정에서 신경회로망을 이용한 경화층 깊이 예측)

  • Woo, Hyun Gu;Cho, Hyung Suck;Han, You Hie
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.11
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    • pp.52-62
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    • 1995
  • In the laser surface hardening process the geometrical parameters, especially the depth, of the hardened layer are utilized to assess the integrity of the hardening layer quality. Monitoring of this geometrical parameter ofr on-line process control as well as for on-line quality evaluation, however, is an extremely difficult problem because the hardening layer is formed beneath a material surface. Moreover, the uncertainties in monitoring the depth can be raised by the inevitable use of a surface coating to enhance the processing efficiency and the insufficient knowledge on the effects of coating materials and its thicknesses. The paper describes the extimation results using neural network to estimate the hardening layer depth from measured surface temperanture and process variables (laser beam power and feeding velocity) under various situations. To evaluate the effec- tiveness of the measured temperature in estimating the harding layer depth, estimation was performed with or without temperature informations. Also to investigate the effects of coating thickness variations in the real industry situations, in which the coating thickness cannot be controlled uniform with good precision, estimation was done over only uniformly coated specimen or various thickness-coated specimens. A series of hardening experiments were performed to find the relationships between the hardening layer depth, temperature and process variables. The estimation results show the temperature informations greatly improve the estimation accuracy over various thickness-coated specimens.

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Effects of laser power on hardness and microstructure of the surface melting hardened SKD61 hot die steel using Yb:YAG disk laser (Yb:YAG 디스크로 레이저 표면 용융 경화된 SKD61 열간금형강의 경도와 미세조직에 미치는 레이저 출력의 영향)

  • Lee, Kwang-Hyeon;Choi, Seong-Won;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.54-61
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    • 2015
  • In this study, effect of laser power on hardness and microstructure of SKD61 Hot Die steel of which surface was melted and hardened with Yb:YAG disk laser was investigated. Beam speed was fixed at 70 mm/sec and distance between them was 0.8 mm about Laser surface melting. The only thing that was changed laser power. Laser powers were 2.0, 2.4 and 2.8 kW. No defect was found under all conditions. As the laser power increased, the penetration depth were deepened and the bead width was also widened. There was no hardness deviation of fusion zone at same laser power and it was higher than that of heat affected zone. In addition, the more laser power increased, the more hardness in fusion zone decreased. Fusion zone was macroscopically dendrite structure. However, core matric in dendrite was lath martensite of 100 nm size. There were $M_{23}C_6$ of 500 nm and the VC and $Mo_2C$ of a nano meters on boundary of dendrite.

Residual Stress Distribution of Laser Hardened SCM440 for Diesel Engine Piston (디젤엔진 피스톤용 SCM440의 레이저 표면경화부의 잔류응력)

  • Lee, D.S.;Yoo, W.J.;Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.3
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    • pp.182-186
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    • 1995
  • SCM440, which is widely used as the diesel engine piston of vessel, has been hardened by a $CO_2$ laser with the wavelength of $10.6{\mu}m$. Laser hardening experiment has been carried out for the condition of a laser power 1kW, the travel speed between 0.4 and 1.5m/min, and a rectangular-Gaussian beam. Residual stress has been measured by using middle point technique of half value width of X-ray diffraction method. It was found that the compressive residual stress with the range between 400 and 600MHz has distributed in the laser hardening zones and the tensile residual stress between 100 and 200MHz has distributed in the boundary of hardening zones.

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A study on the sensitivity analysis of processing parameters for the laser surface hardening treatment (레이저 표면 경화처리 긍정변수의 민감도 해석에 관한 연구)

  • 이세환;양영수
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.260-263
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    • 2000
  • A methodology is developed and many used to evaluate the response sensitivity of the thermal systems to variations in their design parameters. Technique for computing the sensitivity of temperature distributions to changes in processing parameters needed for deciding the more effective laser input parameters for laser surface hardening treatment are considered. In this study, a state equation governing the heat flow in laser surface treatment is analyzed using a three-dimensional finite element method and sensitivity data of the processing parameter obtained using a direct differentiation method applied for sensitivity analysis. The interesting processing parameter is taken as the laser scan velocity and characteristic beam radius( $r_{b}$) of the sensitivity of the temperature T versus v and $r_{b}$ is analyzed. And these sensitivity results obtained in another parameters are fixed condition. To verifying the numerical analysis results, hardened layer dimensions (width and depth) of the numerical analysis compared with the results of an experimental data.ata.

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12%-Cr 강의 C0$_{2}$레이저 표면 경화

  • 김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.84-88
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    • 1992
  • Laser beam hardenling of 12%-Cr steel has been evaluated by using a continuous wave 3 kW CO$\_$2/ laser with a hardening mirror set. Experiment was performed on the optimum hardening condition with a laser power of 2.85kW and travel speed of 10 and 5 m/min. Multi passes have been alsotried to find the hardening characteristics of partly overlapped zone. The black paint to use at high temperature was adopted to increases the absorptivity of laser beam energy with the wavelength of 10.6 .mu. m at the surface of bese metal. The microstructure of the hardened layers was observed by using a light microscopy. SEM and TEM. A fine lamellar martensite formed in the hardened zones exhibits very high Vickers microhardness of 600 Hv, whereas the tempered martesite distributes in the base metal with Vickers microhardness of 240 Hv. It has been found that laser hardening with multi pass showed no significant drop of the hardness between adjacent passes.

Sensitivity Analysis of Processing Parameters for the Laser Surface Hardening Treatment by Using the Finite Element Method (유한요소법을 이용한 레이저 표면경화처리 공정변수의 민감도 해석)

  • 이세환;양영수
    • Journal of Welding and Joining
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    • v.19 no.2
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    • pp.228-234
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    • 2001
  • A methodology is developed and used to evaluate the response sensitivity of the thermal systems to variations in their design parameters. Technique for computing the sensitivity of temperature distributions to changes in processing parameters needed to decide the more effective laser input parameters for laser surface hardening treatment is considered. In this study, a state equation governing the heat flow in laser surface treatment is analyzed using a three-dimensional finite element method and sensitivity data of the processing parameter obtained using a direct differentiation method is applied to the sensitivity analysis. The interesting processing parameters are taken as the laser scan velocity and laser beam radius ( $r_{ b}$), and the sensitivities of the temperature T versus v and $r_{b}$ are analyzed. These sensitivity results are obtained with another parameters fixed. To verify the numerical analysis results, hardened layer dimensions (width and depth) of the numerical analysis are compared with the experimental ones.nes.

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Topographical of Analysis Dimension by Laser Hardened Surface (레이저 표면개질에 의한 경화면과 마찰면의 차원 해석)

  • 조연상;원두원;옥철호;박홍식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.289-297
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    • 2000
  • The determination of surface topography is believed to be extremely important in the areas of contact mechanics, adhesion and friction. In order to describe topography of various frictional surface, the harding test was carried out under different experimental conditions in try friction. And fractal descriptors was applied to frictional surface of laser modified steel with image processing system These descriptors to analyze surface structure are fractal dimension. Surface fractal dimension can be determined by sum of intensity difference of surface pixel. Topography of frictional surface can be effectively obtained by fractal dimensions.

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