• Title/Summary/Keyword: 레이저 보조 밀링

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Laser Preheating Method for Three-Dimensional Laser Assisted Milling (3차원 레이저 보조 밀링을 위한 레이저 예열 방법에 관한 연구)

  • Oh, Won-Jung;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.12
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    • pp.1031-1037
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    • 2015
  • Laser assisted machining (LAM) is an effective method with which to effectively process difficult-to-cut materials. Simple machining processes, such as turning and linear tool paths, have been studied by many researchers. But, there are few research efforts on LAM workpieces using threedimensional shapes because of difficulties controlling the laser heat on workpieces with inclined angles or curved surfaces. Two methods for machining three-dimensional workpieces are proposed in this paper. The first is that the heat source shape and laser focal length are maintained using an index table. Second, a rotary type laser module is controlled using an algorithm to move the laser heat source in all directions. This algorithm was developed to control the rotary type laser module and the machine tool simultaneously. These methods are verified by a CATIA simulation.

An Analytical Study on the Preheating Effect of Workpiece with Cylindrical Shape for 3-Dimensional Laser-Assisted Milling (3 차원 레이저 보조 밀링을 위한 실린더형 시편의 예열효과에 관한 해석적 연구)

  • Woo, Wan-Sick;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.173-178
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    • 2015
  • Laser-assisted machining (LAM) is an effective machining method for processing difficult-to-cut materials. Prediction and estimation of preheating effect of the LAM is difficult because of moving heat source. So it is necessary to study the preheating effect of the laser heat source irradiated on the curved surfaces of workpieces of various shape. In this paper, thermal analysis of the LAM for 3-dimentional workpiece with cylindrical shape was performed. The results of this analysis can be applied to obtain the optimal preheating method and path for LAM of 3-dimensional workpiece.

Analysis of Overlapping Heat Zones in Laser-Assisted Machining (레이저보조가공에서 중첩열원에 관한 해석 연구)

  • Baek, Jong-Tae;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.12
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    • pp.1023-1029
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    • 2015
  • Laser-assisted machining (LAM) is one of the most effective methods for enhancing the machinability of difficult-to-cut materials, such as titanium alloys and various ceramics, and has been studied by many researchers. LAM is a method that facilitates machining by softening a workpiece using a laser heat source. The advantages of the LAM process are decreases in tool wear, cutting force, and surface roughness. However, when the material is over-heated, melting or burning can occur. This study analyzed the heat source distribution with regard to overlapping of preheating on the laser heating path with an acute angle, a right angle and obtuse angles. Then, a power reduction method was proposed to reduce the melting and burning of the workpiece.

Analytical Study of the Determination of Distance between the Laser Heat Source and Tool for Laser-Assisted Machining (레이저보조가공에서 열원과 공구 사이의 거리선정을 위한 해석적 연구)

  • Baek, Jong-Tae;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.699-704
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    • 2015
  • Laser-assisted machining has shown its potential to significantly improve product quality and reduce manufacturing costs; additionally, laser-assisted turning (LAT) and laser-assisted milling (LAM) have been studied by numerous researchers. A research study on the determination of the distance between the laser heat source and the tool for laser-assisted machining, however, has not yet been attempted; we conducted such an analysis by using a finite-element method and heat-transfer equation. The results of this analysis can be used as a reference for the determination of the distance between the laser heat source and the tool for laser-assisted machining.