• 제목/요약/키워드: 레이저 가공성

검색결과 197건 처리시간 0.017초

자동차 차체용 아연도금강판의 3겹 레이저용접 방법 (The 3-layer laser welding method of zinc coated steel for car body)

  • 이희범;장인성;정대현;오광민;심민선
    • 한국레이저가공학회:학술대회논문집
    • /
    • 한국레이저가공학회 2006년도 춘계학술발표대회 논문집
    • /
    • pp.35-40
    • /
    • 2006
  • Laser welding is high power density welding method which is higher speed and productivity, lower thermal deformation, without material restrictions for car body welding. But, in case of zinc coated sheet metal welding, the gap is needed $0.1{\sim}0.2mm$ to avoid weld bead blowup. This paper describe that it used dimple and pressure roller tool to improve laser welding quality for 3-layer zinc coated sheet metal.

  • PDF

355nm 펄스 레이저를 이용한 구리 표면의 소수성 개질에 관한 연구 (A Study on Fabrication of Hydrophobic Modification on the Surface of Copper using 355nm-Pulsed Laser)

  • 윤단희;강보석;박준한;곽청렬;신보성
    • 마이크로전자및패키징학회지
    • /
    • 제23권4호
    • /
    • pp.101-105
    • /
    • 2016
  • 최근 자연모방을 이용한 소수성 표면 가공이 많은 관심을 끌고 있다. 대표적인 가공 방법으로 기계적 가공, 포토리소그래피 가공, 레이저를 이용한 공정이 있다. 본 논문에서는 구리필름에 UV 펄스 레이저를 직접 조사해 마이크로 그루브를 형성하고 상온에서의 산화를 통해 표면의 거칠기를 증가시켜 소수성 표면을 제작하였다. 패턴 생성 뒤 일정 시간 산화를 시킨 후에 측정된 접촉각은 산화를 시키기 전보다 약 $30{\sim}70^{\circ}$까지 증가함을 보인다. 본 연구 결과를 통해서 화학적인 처리과정 없이 보다 안정한 소수성 표면을 제조할 수 있음을 확인하였다.

CO2 레이저 보조가공에 의한 세라믹재료의 가공성에 관한 기초 연구 (The Basic Study on Machinability of Ceramics in CO2 Laser Assisted Machining)

  • 김종도;이수진;박서정
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제33권2호
    • /
    • pp.322-329
    • /
    • 2009
  • Machinability of LAM(Laser Assisted Machining) has been studied for ceramics such as $Al_2O_3$, $Si_3_N4$ and $ZrO_2$ by $CO_2$ laser. It was possible to remove ceramics by PCBN tool because material became softening and deterioration by local laser beam irradiation. The advantage of LAM is the ability to produce larger material removal rates and tool life. But, for cutting of $Al_2O_3$ and $ZrO_2$, stage of laser power control was needed owing to thermal shock with high temperature of workpiece by laser power. And when $Si_3N_4$ was machined by LAM, $N_2$ gas spouted from surface of one cause of high temperature. Characteristics of LAM were analyzed using pyrometer, dynamometer, SEM and EDS to measure temperature of workpiece surface, cutting force, variation of machining surface and structure of lattice respectively. As the result of this study, it was found that machinability of LAM for ceramics in $CO_2$ laser and mechanism of LAM was different according to the kind of ceramics because of properties of materials.

LED 칩 제조용 사파이어 웨이퍼 절단을 위한 내부 레이저 스크라이빙 가공 특성 분석 (Analysis of Cutting Characteristic of the Sapphire Wafer Using a Internal Laser Scribing Process for LED Chip)

  • 송기혁;조용규;김병찬;강동성;조명우;김종수;유병소
    • 한국산학기술학회논문지
    • /
    • 제16권9호
    • /
    • pp.5748-5755
    • /
    • 2015
  • 스크라이빙 공정은 LED 칩 생성을 위한 절단 공정으로 칩의 특성 및 생산량을 결정하는 중요한 공정이다. 기존의 기계적 방식 및 레이저 방식의 스크라이빙 공정은 칩의 열 변형 및 강도 저하, 절단 영역의 제한 등의 문제점이 있다. 이러한 문제를 해결하기 위해 웨이퍼 내부에 공극을 생성하여 자가 균열을 유도하는 내부 레이저 스크라이빙 공정이 연구되고 있으나 LED 칩 제작을 위한 사파이어 웨이퍼의 절단에 대한 연구는 미비한 실정이다. 본 논문은 LED 칩 제작에 사용되는 사파이어 웨이퍼의 내부 레이저 스크라이빙 공정을 적용하기 위해 주요 가공 변수를 정립하고 가공 실험을 통하여 절단 특성을 분석함으로써 내부 레이저 스크라이빙 시스템 구축을 위한 기초 가공 조건을 확립하였다.

화이버 레이저 원격용접 기술개발 (Development of remote welding system using fiber laser)

  • 김기순;정창호;김인호;장인성;이희범
    • 한국레이저가공학회지
    • /
    • 제8권3호
    • /
    • pp.27-30
    • /
    • 2005
  • Nowadays, most automotives companies are making use of laser welding in car body assembly shop. But even though laser welding is better than resistance spot welding in many points, its application has been limited to special technology for manufacturing. The paper introduces in the field of remote welding system (RWS) to improve the process efficiency of laser welding. Positioning time of RWS between welding stitches is dramatically reduced to zero. It is a kind of solutions to generalize laser welding in mass production. This RWS consists of fiber laser, industrial robot and 3-axis scanner.

  • PDF

다이오드레이저를 이용한 디스플레이 모듈 내 이방성 전도 필름(ACF) 접합 기술에 관한 연구 (Study on a New ACF Bonding Methods in LCD Module Using a High Power Diode Laser)

  • 류광현;서명희;남기중;곽노흥
    • 한국레이저가공학회지
    • /
    • 제8권3호
    • /
    • pp.21-26
    • /
    • 2005
  • A bonding process between tape-carrier package and a glass panel with anisotropic conductive film (ACF) has been investigated by making use of high power diode laser as a heat source for cure. The results from modeling of process and from optical properties of layers showed that heat absorbed from polyimide film surface and ACF layer is dominant source of curing during laser illumination. Laser ACF bonding has better bonding quality than conventional bonding in view of peel strength, flatness, pressure unbalance and processing time. New ACF bonding processes by making use of high power diode laser are proposed.

  • PDF

보호가스에 따른 Tailored Blank 레이저 용접성 평가에 관한 연구 (Effects of shielding Gas Types on $CO_2$ Laser Weldability)

  • 정봉근;유순영;박인수;이창희
    • 한국레이저가공학회지
    • /
    • 제1권1호
    • /
    • pp.30-38
    • /
    • 1998
  • This study includes the efface of shielding gas types on $CO_2$ laser weldability of low carbon automotive galvanized steel. The types of shielding gas evaluated are He, $CO_2$, Ar, $N_2$, 50%Ar+50%$N_2$. The weld penetration, strength, formability(Erichsen test) of Laser weld are found to be strongly dependent upon the types of shielding gas used. Further, the maximum travel speed and flow rate to form a keyhole weld is also dependent upon types of shielding gas. The ability of shielding gas in removing plasma plume and thus increasing weld penetration is believed to be closely related with ionization/dissociation potential, which determine the period of plasma formation and disappearance. Further, thermal conductivity and reactivity of gas with molten pool also give strong effect on penetration and porosity formation which in turn affect on the formability and strength.

  • PDF

UV 레이저를 이용한 폴리이미드 표면 개질에 관한 연구 (Polyimide Surface Modification using UV Laser)

  • 오재용;이정한;박덕수;신보성
    • 한국레이저가공학회지
    • /
    • 제13권3호
    • /
    • pp.13-18
    • /
    • 2010
  • In this paper, polyimide (PI) surface was modified by UV Laser with a low laser fluence and investigated changes of surface geometry and chemical characteristics by SEM (scanning electron microscope), X-ray diffraction (XRD), XPS (x-ray photoelectron spectroscopy) and the measurements of contact angle of water. PI surface was peeled off and modified with microstructure fabrications by photochemical ablation over the laser fluence of 50 mJ/cm2. As laser fluence increased, delamination of PI surface was occurred largely and strongly. In chemical characteristics, the O/C and N/C atomic ratios increased and contact angle decreased from $80^{\circ}$ to $40^{\circ}$.

  • PDF