• Title/Summary/Keyword: 레이저 가공성

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A Study on the Ablation of AZ5214 and SU-8 Photoresist Processed by 355nm UV Laser (355nm UV 레이저를 이용한 AZ5214와 SU-8 포토레지스트 어블레이션에 관한 연구)

  • Oh, J.Y.;Shin, B.S.;Kim, H.S.
    • Laser Solutions
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    • v.10 no.2
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    • pp.17-24
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    • 2007
  • We have studied a laser direct writing lithography(LDWL). This is more important to apply to micro patterning using UV laser. We demonstrate the possibility of LDWL and construct the fabrication system. We use Galvano scanner to process quickly micro patterns from computer data. And laser beam is focused with $F-{\theta}$ lens. AZ5214 and SU-8 photoresist are chosen as experimental materials and a kind of well-known positive and negative photoresist respectively. Laser ablation mechanism depends on the optical properties of polymer. In this paper, therefore we investigate the phenomenon of laser ablation according to the laser fluence variation and measure the shape profile of micro patterned holes. From these experimental results, we show that LDWL is very useful to process various micro patterns directly.

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The Technology of Laser Welding System Controller (고출력 레이저 용접 시스템 제어기술)

  • 김도열;최흥근;유석준;이승태
    • Journal of Welding and Joining
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    • v.14 no.3
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    • pp.20-28
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    • 1996
  • 고밀도 에너지를 열원으로 이용하는 고출력 레이저로는 CO$_{2}$레이저와 Nd;YAG 레이저가 있다. 레이저는 열가공임에도 불구하고 빔의 스폿경을 작게하여 높은 에너지 밀도($10^{6}$ W/cm$_{2}$ 이상)을 얻을 수 있으므로 열영향이 작고 작은 변형범위내에서 용접을 할 수 있고 입력 에너지의 제어성이 좋아서 미세한 용접이 가능하게 하고, 빔폭 대비 용입깊이가 커서 깊은 용접 비드가 형성되며, 자동화가 용이하다는 장점이 있다. 특히 Nd;YAG 레이저의 경우는 광 섬유를 이용하므로서 에너 지의 시간 분할 및 에너지 분할을 할 수 있는 등 분기 및 배치가 용이하며 펄스의 활 용을 극대화 할 수 있는 장점이 있다. 그러나, 결점으로도 맞대기 용접의 경우 갭의 여유가 판두께, 초점위치, 빔모드에 따라 변화하는데 이는 빔 스폿이 작음에 따른 장점이 단점으로 작용하는 경우이다. 레이저 용접부의 비드 폭이 좁기 때문에 인장 강도가 모재의 인장강도보다 밑도는 것도 겹쳐서 용접된 이음 부분의 인장강도에 있 어서 단점이 되고 있다.

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Nd:YAG 레이저를 이용한 증기 발생기 전열관 sleeve 보수 용접 연구

  • 정진만;권성옥;김철중
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05a
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    • pp.961-966
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    • 1995
  • 국내 상업적으로 운용증인 경수로 원자력 발전소중, 중기발생기의 건전성 유지를 위하여 보수 유지에 많은 비용을 소비하고 있다 특히 중기발생기 전열관으로 사용되는 inconel 600 재질에 많은 문제점이 발생되었다. 전열관 파손에 대한 보수 및 방지기술은 plugging, sleeving, shot penning, Ni-plating 등이 있다. 특히 최근에 개발된 고출력 Nd:YAG 레이저를 이용한 sleeving 보수 기술이 개발되었다. Nd:YAG 레이저를 이용한 보수 방식은 미국의 WH 및 일본의 MHI 등이 선정하여 실용화 단계에 있으며, 이는 광섬유로 전송이 가능한 Nd:YAG 레이저를 이용하여 원격으로 가공할 수 있는 기술이다. 현재 한국 원자력 연구소에서는 전열관 레이저 보수 용접에 대한 개념을 확립하고 장비 및 기구를 개발하였으며, 고리 1 호기 전열관규격에(7/8") 3/4" sleeve tube를 삽입하여 약 50 m 떨어진 곳으로부터 원격 레이저 용접을 실험실적 규모로 실증 하였다.모로 실증 하였다.

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Study on the Material Properties and Formabilities for the Tailored Blank Sheet Welded by Laser (레이저 용접 합체박판의 물성 및 성형성에 관한 연구)

  • 박승우;구본영;백승준;금영탁;강수영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.32-35
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    • 1998
  • The material properties and forrnabilities of tailored blanks are evaluated by experimental tests. In the tensile test, the gradient of strength coefficients of the heat affected zone associated with the welded line width represents the quality of a welded part. In the hemispherical dome punching test, the plane strain state of the welded line is observed. In the squared cupping test, the thin side is stretched more than the thick side in the stretch mode, while both sides are similarly stretched in the draw mode. In the 2D draw test, FLCo is measured in a simple manner and the forming defects of the tailored blanks with the same thickness are found.

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Micromachining technology using photosensitive glass (감광성유리를 이용한 마이크로머시닝 기술)

  • Cho, Soo-Je
    • Laser Solutions
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    • v.14 no.1
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    • pp.25-29
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    • 2011
  • Micromachining of photosensitive glass by UV exposure, heat treatment, and etching processes is reported. Like photoresist, the photosensitive glass is also classified into positive and negative types by development characteristics. For the positive type, the exposed area is crystallized and etched away during the etching process in HF solution, whereas the unexposed area is crystallized and etched away for the negative type. The crystallized area of the photosensitive glass has an etch rate approximately 30~100 times faster than that of the amorphous area so that it becomes possible to fabricate microstructures in the glass. Based on the unique properties of glass such as high optical transparency, electrical insulation, and chemical/thermal stability, the glass micromachining technique introduced in this work could be widely applied to various devices in the fields of electronics, bio engineering, nanoelectonics and so on.

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Interface between Robot and Scanner for Remote Laser Welding System Based on Time Synchronization (시간 동기화에 근거한 리모트 레이저 용접 시스템에서의 로봇과 스캐너 인터페이싱)

  • Kim, Jeong-Jung;Lee, Joon-Woo;Lee, Ju-Jang;Kwon, Kyung-Up;Kang, Hee-Shin;Suh, Jeong
    • Laser Solutions
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    • v.16 no.1
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    • pp.10-14
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    • 2013
  • Remote laser beam welding (RLW) has the benefits of high speed and high quality welding, especially as applied to automotive industry. RLW is designed in a way that end effecter and head of scanner move simultaneously, and require the compensation for the motion of end effecter in order to weld proper position. In this paper, we show the algorithms of RLW that enable the end effecter to synchronize with scanner based on time. The proposed method consists of two algorithms. These algorithms make it possible for the moving end effecter to weld on desired place. The effectiveness of the algorithms is shown by experiments.

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Optical Technology of Mechanical Industries in the 21st Century (21세기 기계산업의 변화 - 광기술의 발전 동향)

  • Joo, Ki-Nam
    • Transactions of the KSME C: Technology and Education
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    • v.5 no.1
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    • pp.53-61
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    • 2017
  • In this review paper, the trend for optical technology is described as the development of mechanical industries in the $21^{st}$ century. Optical technology has been essential in various industries such as mechanical, electronic industries as the convergence technology. Based on the roadmap of optical science and technology, 12 working groups are categorized as the technical point of view and most of them are closely related to mechanical industries. Especially, solid-state lighting, optical metrology and industrial laser processing are important technologies in precision engineering and manufacturing. This paper introduces these optical technologies and their technological issues to look into the development trends and expectation.

Study on Laser Welding for Differential Gear & Case for Filler Wire (용가재를 사용한 디퍼렌셜 기어와 케이스 레이저 용접 연구)

  • Cho, Joon-Kwon;Chang, In-Sung;Jeong, Chang-Ho;Lim, Chae-Won
    • Laser Solutions
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    • v.14 no.4
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    • pp.1-8
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    • 2011
  • This study is about laser welded joints in order to replace the traditional screw connection of a differential gear and its case in the differential gear assembly. Screws are usually used to join these parts. But the screws take up weight and space. So we needed to improve the joining method. In the welding of a differential gear and its case, the quality is much harder to control, because the high carbon contents of the two components results in cold cracks. But a new method that adds wire allows these materials to be joined. Additionally, more distortions generally occurs in the welded joints than in screws. We tried to prove that laser welding is an available method for joining these parts through the measurement and various tests.

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Development of Debris-free Process using Erasable Ink for Polymer Ablation (폴리머의 어블레이션 시 소거성 잉크를 이용한 잔유물 제거공정 개발)

  • Shin, D.S.;Lee, J.H.;Suh, J.;Kim, T.H.
    • Laser Solutions
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    • v.8 no.2
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    • pp.21-32
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    • 2005
  • The excimer laser ablation of a polymer occurs by the excitation of chemical bonds to energy levels that are above the dissociation energy. In this process, however, fragmented debris is finally ejected explosively by the scission of bonds and accumulates on the material surface. In the present work, a process for eliminating surface debris contamination generated by the laser ablation of a polymer is developed. The proposed approach for removing surface debris utilizes an erasable ink pasted on a polymide. The ink pasted polyimide is ablated by KrF excimer laser. The surface debris ejected from the polyimide is then combined with the ink layer on the polymer. Finally, both the surface debris and the ink layer are removed using adhesive tape or alcohol solvent. The results suggest that the erasable ink method is a simple, low cost, and extremely effective debris eliminating process.

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