• 한국정밀공학회지
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• 제25권12호
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• pp.33-38
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• 2008

• 소성∙가공
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• 제11권5호
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• pp.423-429
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• 2002

The limiting drawing ratio (LDR) under uniform heating of blanks was measured at the various temperature ranges between 25 and 25$0^{\circ}C$ by using two different blank shapes, square and circular blanks, and six different blank sizes with the drawing ratios(DR) of 2.4 to 2.9. The galvannealed steel sheet (SCP3CM 60/60) of 0.7mm thickness were used. The LDR at warm forming condition reached 1.2 times of that at room temperature, and the maximum drawing depth reached 1.9 times. The higher temperature was adopted, the more stable and uniform thickness strain distribution was observed. Some cases of the experimental results were compared with the analitical results using the commercial finite element method (FEM) code.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 춘계학술대회 논문집
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• pp.118-128
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• 1994

The planar anisotropic FEM analysis for predicting the earing profiles and draw-in amounts in the deep-drawing processes is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-based unit vectors and the normal contact pressure. the consistent full set of governing relations, comprising equilibrium and geometric constraint equations, is appropriately linearized. Barlat's strain-rate potential is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and potential parameter. The linear triangular membrane elements are used for depicting the formed sheet. with the numerical simulations of deep drawing processes of flat-top cylindrical cup for the 2090-T3 aluminum effects on the earing behavior are examined. Earing predictions made for the 2090-T3 aluminum alloy sheet show good agreement with experiments, although some discrepancies were observed in the directional trend of cup height and thickness strains.

• 소성∙가공
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• 제9권2호
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• pp.186-192
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• 2000

Some deep drawing characteristics to the elevated temperatures were investigated for the SCPI steel sheets by using the Cr-coated die. For this investigations, six steps of temperature ranges, from room temperature to 25$0^{\circ}C$, and six kinds of drawing ratio, from 2.4 to 2.9 were adopted. As a result, the limiting drawing ratio, maximum drawing force, and the maximum drawing depth were sensitively affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. Some experimental results were compared with analytical results using the DYNA-3D code.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.213-214
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• 2009

Recently the use of ferritic stainless steels for automotive exhaust system has been increased dramatically. A detailed knowledge of material behavior of ferritic stainless steel is important for successful manufacturing of exhaust systems. To achieve this goal, numerical study of square cup deep drawing for ferritic stainless steel sheet, type 409L was conducted with Yld2000-24. Uniaxial tensile test and hydraulic bulge test were performed to characterize plastic material behavior. Finite element simulation of square cup deep drawing was performed successfully.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.230-233
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• 2007

Due to their low density, high specific strength and electromagnetic interference shielding, magnesium alloy sheets are used increasingly more often in automotive, aerospace, and electronics industries. However, magnesium ally sheets should be usually formed at elevated temperature because of their poor formability at room temperature. For the use of magnesium alloy sheets for an industrial, their mechanical properties at elevated temperature and appropriate forming process conditions have to be developed. In this study, the warm deep drawing process of AZ31 sheets is studied numerically by non-isothermal simulation. The difference between the isothermal simulation results and the non-isothermal simulation results and the progress of warm forming are discussed.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.250-253
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• 2007

Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. The crystal structure of Magnesium was hexagonal close-packed, so its formability was poor at room temperature. But formability was improved in high temperature with increasing of slip planes, twins, dynamic recrystallization. In this study The formability of AZ31B magnesium sheet is estimated according to the variable temperatures, forming speed, thickness, blank holding force. The results of deep drawing experiences show that the formability is well at the range from 200 to $250^{\circ}C$, 20 to 60 mm/min forming speed and 2.5 to 3KN blank holding force.

• 한국정밀공학회지
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• 제33권8호
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• pp.635-640
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• 2016

The shell body is the main exterior part of a compressor, and production of shell bodies has increased along with a growing demand for air conditioners, refrigerators, air compressors, and so on. Cracks frequently occur in the process of welding a shell body. In this study, a deep drawing process for creating a shell body from a blank is developed. The technique consists of a four-step deep drawing and a two-step trimming process. Analysis is performed by DEFORM software to examine the safety of the deep drawing and trimming processes. The deep drawing process for the shell body developed in this study would have wide application in many industrial fields.

• 한국산학기술학회논문지
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• 제18권3호
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• pp.49-55
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• 2017

대부분의 모터 케이스는 방수기능과동심도, 직각도 품질 등이 우수한딥드로잉 제품을 채택하고 있으며 그외 방수기능이 필요없는 블로우모터, 시트모터 등 실내에 장착되는 모터 케이스는 멀티포밍 제조방법을 채택하고 있다. 딥드로잉 공정은 드로잉 성형, 트리밍 및 피어싱 등 약 12공정을 소화할수 있는 고가의 트랜스퍼 프레스가 필요하다. 하지만 멀티포밍 공법은 멀티포밍기 1대 또는 멀티포밍기 1대와 프레스 1대의 구성으로 이루어지기 때문에 저렴한 투자로도 완제품 생산이 가능하다. 멀티포밍기는 대부분 수입이 되는 고가설비 이고 국내 중소기업이 개발한 굽힘/전단가공 일체형 멀티포밍기는 생산원가를 줄이는데 부족하여 굽힘/전단 분리형 멀티포밍기를 본 연구를 통해 개발하였다. 일체형 멀티포밍기는 비교적 얇고 작은소형 제품을 제한적인 작업 방법으로 사용된다. 크고 소재가 두꺼운 제품은 전단 하중이 높아 단발 크랭크 프레스를 이용하고 블랭킹 후 멀티포밍기로 이동 작업자가 수작업으로 소재를 공급한다. 멀티포밍기에서 벤딩 작업이 이루어지면 다시 프레스로 이송해 치수를 교정한다. 이러한 작업공정 분산은 생산성 저하, 품질이슈 및 과도한 인원 투입으로 원가경쟁력 저하를 가져왔다 이에 굽힘/전단가공 공정분리와 설비자동화를 통하여 안정되고 원가가 절감되는 생산체계를 갖추고자 하는게 본 연구의 목적이다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.149-153
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• 2008

Since magnesium alloy sheets have been employed in industrial field which requires the light weight and thin engineering components, most of researches have been focused on the formability of magnesium ahoy sheet. In warm press forming of magnesium alloy sheet, it is important to control the sheet temperature by heating the sheet in closed die. When forming a commercial AZ31 magnesium alloy sheets which are 0.5mm and 1.0mm thick, respectively, time arriving at target temperature and temperature variation in magnesium alloy sheet have been investigated. Sheet metals were mostly formed in simple shapes such as circular or rectangular. Few studies about forming of complex shapes were reported. Thus, the formability of magnesium alloy sheet for complex shapes is investigated. The process variable for a double sink shape deep drawing with circular and rectangular shape was investigated by varying temperature, velocities, and clearances. Accordingly, temperature, velocities, and clearances suitable for forming were suggested through investigating the thickness variation of the product.