• Title/Summary/Keyword: 디스크냉각

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A Study on Improvement of Cooling Performance through Vent Structure Optimization of Carbon Ceramic Composite Disc (카본 세라믹 복합재 디스크의 벤트 구조 최적화를 통한 냉각성능 향상에 관한 연구)

  • Shim, J.H.;Shin, U.H.;Lee, J.H.;Jeon, G.B.;Kim, B.C.;Kwack, J.H.;Lim, D.W.;Hyun, E.J.;Jeon, T.H.;Lee, J.M.
    • Journal of Auto-vehicle Safety Association
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    • v.11 no.1
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    • pp.23-29
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    • 2019
  • Recently, use of composite materials has been increasing for body structures and chassis parts in the car industry because of weight reduction effect and excellent mechanical thermal characteristics. However, application of composite materials in brake system is very difficult because it is hard to obtain enough brake performance due to low heat storage capacity of the composite materials. In this paper, we will present new carbon ceramic composite disc with high flow characteristic. To obtain this characteristic, new vent structures were designed by using ARIZ method and substance-field model analysis. The flow effect of these vent structures on the brake performance was verified by pugh matrix and cooling test. The test results show improvement of cooling performance up to $30^{\circ}C$. Finally, These results will improve brake the reliability of the brake performance for the high performance vehicles and electric vehicles.

Development of the Virtual Test Technology for Evaluating Thermal Performance of Disc Brake (브레이크 열적 성능 평가를 위한 Virtual Test 기술의 개발)

  • Choi, Bong-Keun;Park, Jong-Hyun;Kim, Mi-Ro;Ahn, Byung-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.4
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    • pp.40-47
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    • 2009
  • There are many kinds of simplifications and limitations in evaluating thermal performance of disc brake using the analytic technologies which were established before. But now new virtual test technology with several advanced analytic techniques is developed to evaluate the thermal performance without any possibility of great errors that used to happen for the time-consuming analysis. As a result, it was estimated that the virtual test technology could afford to replace the physical dynamo test since the reliability of virtual test technology was reasonably verified with the existing data measured in dynamo test.

A Study on the Stretch-flangeability of Hot-Rolled High Strength Steel with Ferrite-Bainite Duplex Microstructure (페라이트-베이나이트 복합조직 고강도 열연강판의 신장플랜지 특성에 관한 연구)

  • Cho, Yeol-Rae;Chung, Jin-Hwan;Koo, Hwang-Hoe;Kim, In-Bae
    • Korean Journal of Materials Research
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    • v.9 no.12
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    • pp.1252-1262
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    • 1999
  • The effect of microstructures on the strength-flangeability of Nb bearing hot-rolled high strength steel was investigated in order to improve the strength-flangeability of conventional TS 580MPa grades HSLA steel for the automotive wheel disc. The low temperature coiling method using 3-step controlled cooling pattern after hot rolling was effective to produce the Nb-bearing high strength steel with the polygonal ferrite and bainite duplex microstructures. It was suggested that the suppressed precipitation of grain boundary cementites and the decreased hardness difference between ferrite matrix and bainite cause the excellent stretch-flangeability of ferrite-bainite duplex microstructure steel. Therefore, the formation and propagation of microcracks were suppressed relative to the conventional HSLA steel with ferrite and pearlite microstructure. In addition, the elongation was improved as compared with that of hot-rolled steel sheets using conventional early cooling pattern because the volume fraction of polygonal ferrite was increased.

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The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (III) - Comparison on Laser Weldability of Boron Steel and Hot-Stamped Steel - (레이저 열원을 이용한 보론강 및 핫스탬핑강의 용접특성에 관한 연구 (III) - 보론강 및 핫스탬핑강의 레이저 용접특성 비교 -)

  • Choi, So Young;Kim, Jong Do;Kim, Jong Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.89-94
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    • 2015
  • This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and thet of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained.

STUDY ON COOLING PERFORMANCE BY CONVECTIVE HEAT TRANSFER WITH DIFFERENT DISK BRAKE SHAPES (브레이크 디스크 형상에 따른 대류열전달에 의한 방열성능 연구)

  • Park, C.W.;Lee, D.R.
    • Journal of computational fluids engineering
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    • v.21 no.1
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    • pp.64-71
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    • 2016
  • This research is to numerically investigate the convective cooling performance in the Disk brake. Research concentrates on the heat transfer coefficient and cooling performance which are selected with cooling local locations. Cooling performance of the Hole disk has been compared by Ventilated Disk. According to the results of heat transfer on the disk brake, activated velocity distributions more appear in the Hole disk. This is due to the fact that a number of hole units have exactly 120 on the surface of the hole disk. Therefore, velocity distributions of hole disk brake is better activated than Ventilated disk. According to the calculations of Nusselt number between surface and atmosphere in the interested cooling area, average value of cooling effect has been increased 13.5% by the hole disk at driving of speed 65 km/h situation and grown 18% by the hole disk at driving speed of 100 km/h. Due to the flow of air through the hole route, cooling performance of the hole disk was very excellent. In addition, cooling effect on edge of the bottom is better than the vicinity of center.

Overview of KMTNet Control Software

  • Cha, Sang-Mok;Lee, Chung-Uk;Lee, Yongseok;Kim, Dong-Jin;Lee, Dong-Joo;Kim, Seung-Lee;Jin, Ho
    • The Bulletin of The Korean Astronomical Society
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    • v.43 no.1
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    • pp.70.3-70.3
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    • 2018
  • 외계행성 탐색시스템의 망원경-카메라 제어 시스템 및 소프트웨어 구성과 관측 유틸리티에 대해 소개한다. 망원경 제어 소프트웨어는 천문 위치보정, 포인팅, 돔 회전 등을 담당하는 PC-TCS 프로그램, 망원경 적경-적위 축 서보 제어를 담당하는 full-closed loop PID 컨트롤 프로그램, 포커서, 필터박스, 돔 셔터, 주경냉각, 온도 모니터 등의 보조 시스템을 제어하는 AUX controls 프로그램으로 구성된다. 카메라 제어 소프트웨어는 모자이크로 구성된 여러 CCD를 각각 독립적으로 제어하는 IC(Instrument Control) 패키지와 이들을 총괄 제어하는 ICS(IC Science) 패키지로 구성되며 망원경과 카메라 소프트웨어의 인터페이스 역할을 하는 TCS Agent 프로그램이 포함된다. 관측 진행을 돕는 유틸리티로서 관측제어 명령어 입력 및 관측 스크립트 구동 기능을 제공하는 OBS Agent 프로그램과 가이드 CCD를 이용한 시상 모니터링 및 자동초점조정 프로그램을 개발하여 활용하고 있다. 각 소프트웨어는 UDP, TCP/IP, RS-232, Redis server 등 다양한 인터페이스를 통하여 서로 통신하며, CCD 영상 자료 전달을 위해 RAM(Random Access Memory) 디스크와 Network File System(NSF)을 이용하고 있다.

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전북대학교 플라즈마 풍동용 0.4 MW 분절형 아크 플라즈마 발생 장치 구축

  • Lee, Mi-Yeon;Seo, Jun-Ho;Kim, Jeong-Su;Choe, Chae-Hong;Kim, Min-Ho;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.539-539
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    • 2012
  • 전북대학교 고온플라즈마 응용연구센터는 교육과학기술부 기초연구사업 중 고가연구장비 구축사업의 일환으로, 고 엔탈피, 초음속 유동 환경을 모사하여, 항공우주, 군사기기, 핵융합 분야 등의 고온 재료 개발을 위한 기초 연구 장치로써, 0.4MW급 플라즈마 풍동 장치를 구축하고 있다. 0.4MW 플라즈마 풍동 장치의 플라즈마 발생부는 DC 전원 공급장치와 디스크 형태의 양극과 음극 사이에 동일 형태의 간극을 삽입한 0.4MW급 분절형 아크 플라즈마 토치로 구성되었으며, 토치에서 발생된 아크 플라즈마는 노즐을 통과하며 마하 2~4의 초음속을 나타내도록 설계 제작되었다. 시험 챔버는 노즐에서 나온 초음속 플라즈마의 특성 및 재료 시험을 위한 3차원 이송식 기판이 장착되어 있으며, 고 엔탈피 유동을 관측하기 위한 광학창을 구비하였다. 시험 챔버 하류에는 유동 안정을 위한 디퓨저(diffuser)가 설치되어 있으며, 디퓨저(diffuser)로부터 배출되는 고온가스는 열교환기를 통해 냉각된 후 진공펌프를 통해 대기로 배출되게 된다. 장치의 압력조절을 위하여 $1,000m^3/min$의 용량의 진공펌프 시스템이 설치될 예정이며 가스공급장치, 냉각수 공급장치, 디퓨져, 열교환기는 1MW급 용량으로 설계 제작되었다. 본 장치는 400kW의 전원 공급, 15 g/s의 공기유량 주입 시 약 13 MJ/kg의 고엔탈피를 가진, mach 2~4의 초음속 유동을 나타내는 것을 특징으로 한다.

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Study of Tribological Characteristics Between Metallic friction materials and Brake Disk (금속계 마찰재와 제동디스크 간의 마찰특성 연구)

  • Kim, Sang-Ho;Park, Hyung-Chul;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2080-2093
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    • 2008
  • Disk brake system take charge of maximum braking energy among the mechanical brake systems for high speed train. For this reason, Metallic friction materials and heat resistant steel disk is adopted at disk brake system for high speed train. It was investigated tribological characteristics(friction coefficient, friction stability, wear rate and braking temperature) between some kinds of metallic friction materials and heat resistant steel disk. Cu-based friction material for high speed train have suitable tribological characteristics.

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Numerical Heat-conduction Modeling to Understand the Genesis of the Observed Geothermal Gradient in Ulleung Island using Experimentally Determined Thermal Properties of the Rocks (울릉도 산출 암석의 열물성 자료를 이용한 울릉도 지열 성인에 대한 열전도 수치모델링 연구)

  • Lee, Changyeol;Kim, Kiseog;Yun, Kwanhee
    • Tunnel and Underground Space
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    • v.26 no.4
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    • pp.266-273
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    • 2016
  • We have numerically modeled thermal evolution of Ulleung Island after an emplacement of magma chamber. The disk-shape magma chamber is assumed to locate at 2.9 km beneath the island and has a diameter and a thickness of 10 km and 300 (or 600) m, respectively. The geothermal gradients evaluated from the numerical modeling coincide well with the range of the geotherms (${\sim}95^{\circ}C/km$) observed from the well logging. Although there are limitations in the application of the numerical results directly to the interpretation of the observed geotherms, we believe that an existence of a hot magma chamber in molten or in solidified state is the most plausible explanation for the observed geotherms.

The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (II) - Laser Weldability of Hot Stamping Steel with Ultra-High Strength - (레이저 열원을 이용한 보론강 및 핫스탬핑강의 용접특성에 관한 연구 (II) - 초고강도 핫스탬핑강의 레이저 용접특성 -)

  • Kim, Jong Do;Choi, So Young;Park, In Duck
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1373-1377
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    • 2014
  • Hot-stamping is a method of obtaining ultrahigh-strength steel by simultaneously forming and cooling boron steel in a press die after it has been heated at $900^{\circ}C$ or above. After heat treatment, boron steel has a strength of 1500 MPa or more. This material ensures a high level of quality because it overcomes the spring-back phenomenon, which is a problem associated with high-strength steel materials, and the degree of dimensional precision is improved by 90 or more because of the good formability compared with existing types of steel. In this study, the welding characteristics were identified through the butt and lap welding of hot-stamped steel using a disk laser. Full penetration was obtained at a faster speed with butt welding compared to lap welding, and a white band was observed in every specimen.