• Title/Summary/Keyword: 등통로각압출법

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ECAP공정에서 금형의 단면형상이 공정에 미치는 영향

  • 노일주;채수원;권숙인;김명호;황선근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.81-81
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    • 2004
  • 등통로각압축(ECAP, Equal Channel Angular Pressing)공정은 다결정의 재료 덩어리를 두 채널(channel)이 일정하게 교차하는 형태의 금형에 통과시켜 단면적과 단면 형상의 큰 변화 없이 압출하는 성형법으로 다른 공정에 비해 상대적으로 낮은 압력으로 재료에 소성변형을 발생시켜 입자를 미세화 시킬 수 있으며, 기존의 분말야금에 의한 방법에 비해 상용재료를 포함한 광범위한 금속 및 합금에 적용이 용이한 점과 재료 내부에 기포가 거의 잔류하지 않는 점등의 장점을 가지고 있다.(중략)

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A Study on Strength Characteristic Variation as amount of Plastic Deformation and Strength Anisotrophy for ECAP Al 2024 Alloy (ECAP Al 2024 합금의 소성변형량에 따른 강도 특성 및 이방성 연구)

  • Choi J. W.;Ma Y. W.;Yoon K. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.283-286
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    • 2005
  • When subjected to severe shear deformation by ECAP, microstructure of Al2024 becomes nanocrystalline grained texture material. To measure the strength of that, small punch (SP) testing method was adopted as a substitute for the conventional uniaxial tensile testing because the size of material processed by ECAP were limited to $\varphi12mm$ in transverse direction. SP tests were performed with specimens in longitudinal and transverse directions of Al 2024 ECAP metal. For comparing the strength values with those assessed by SP tests, uniaxial tensile tests were also conducted with specimens in longitudinal direction. Failure surfaces of the tested SP specimens showed that failure mode was shear deformation and Al 2024 ECAP metal has an anisotropy in strength. Thus, conventional equations proposed for assessing the strength characteristics were improper to assess those of Al2024 ECAP metal. In this paper a way of assessing the strength of Al 2024 ECAP metal was proposed and was proven to be effective.

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Finite Element Analysis of Densification of Mg Powders during Equal Channel Angular Pressing: Effect of Sheath (유한요소법을 이용한 등통로각압출 공정의 마그네슘 분말 고형화 거동 해석: 피복재 효과)

  • Yoon, Seung-Chae;Kim, Taek-Soo;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.16 no.2
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    • pp.85-90
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    • 2009
  • Magnesium and its alloys are attractive as light weight structural/functional materials for high performance application in automobile and electronics industries due to their superior physical properties. In order to obtain high quality products manufactured by the magnesium powders, it is important to control and understand the densification behavior of the powders. The effect of the sheath surrounding the magnesium powders on the plastic deformation and densification behavior during equal channel angular pressing was investigated in the study by experimental and the finite element methods. A modified version of Lee-Kim's plastic yield criterion, notably known as the critical relative density model, was applied to simulate the densification behavior of magnesium powders. In addition, a new approach that extracts the mechanical characteristics of both the powder and the matrix was developed. The model was implemented into the finite element method, with which powder compaction under equal channel angular pressing was simulated.

Analysis of Three Dimensional Equal Chanel Angular Pressing by Using the Finite Element Method in Conjunction with the Dislocation Cell Based Constitutive Model (전위 셀 구성모델을 결합한 유한요소법을 이용한 3차원 등통로각압출 공정 해석)

  • Yoon, Seung Chae;Kim, Hyoung Seop
    • Korean Journal of Metals and Materials
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    • v.47 no.11
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    • pp.699-706
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    • 2009
  • Deformation behavior of pure aluminum during equal channel angular pressing (ECAP) was simulated using a three-dimensional version of the finite element method in conjunction with a constitutive model based on the dislocation density and cell evolution. The three-dimensional finite element analyses for the prediction of microstructural features, such as the variation of the dislocation density and the cell size with the number of ECAP, are reported. The calculated stress and strain and their distributions are also investigated for the route Bc ECAP processed pure aluminum. The results of finite element analyses are found to be in good agreement with experimental results for the dislocation cell size. Due to the accumulation of strain throughout the workpiece and an overall trend to saturation in cell size, a decrease of the difference in cell size with the number of passes (1~4) was predicted.