• 한국정밀공학회지
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• 제18권8호
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• pp.107-115
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• 2001

Drilling torque was measured indirectly using the spindle motor current and controlled in real time through feedrate manipulation in a machining center. The PID controller designed in the previous paper was applied to drilling torque control. A series of cutting experiments were performed for various cutting conditions. Experimental results showed that the drilling torque was well regulated at a given reference level by feedrate manipulation in all cutting conditions. The increase in the cutting torque and temperature according to the increase in machining depth was suppressed and the risk of the drill failure and the drill flank wear were reduced remarkably through cutting torque control. Moreover, the suggested cutting torque control system doesn\`t disturb the cutting process and is practical for industrial environment. Therefore, the proposed culling torque control system will contribute to productivity improvement in drilling process.

• 대한기계학회논문집
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• 제14권6호
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• pp.1523-1532
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• 1990

본 연구에서는 다면드릴을 연구 대상으로 하여 다면 드릴의 기하학적 형상인 자들을 이용하여 드릴 작업시 추력과 토크를 예측하는 데 적합한 절삭력 예측 모델을 유도하였으며, 추력과 토크를 최소화하는 방향으로 다면드릴의 각 형상인자를 최적화 하였다.

• 한국정밀공학회지
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• 제18권8호
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• pp.96-106
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• 2001

As the drilling depth increases, the cutting torque increases and fluctuates, which can lead to the machine tool vibration, severe tool wear, and catastrophic tool breakage. Hence, cutting torque control is very important to improve productivity in drilling. In this paper, a PID controller was designed to control the drilling torque. The plant including the feed drive system, cutting process and spindle drive system was modeled for controller design. The Ziegler-Nichols method was used to determine the controller gain and control action times and the root locus plot was used to tune the controller gain for a certain cutting condition. Also, suggested was a simple method to obtain the tuned controller gain for an arbitrary cutting condition not using the Ziegler-Nichols method and the root locus plot. The performance of the designed controller and the effect of controller gain tuning were verified from experiments.

• 대한기계학회논문집
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• 제17권9호
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• pp.2234-2241
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• 1993

The torque variation in drilling process represents the problems of the efficient and stable machining. In order to cope with them, the active control method is adopted to drill the workpiece under the constant cutting torque though the cutting stiffness of the workpiece or the diameter of the drill bit changes. The cutting process is modeled in the geometric viewpoint related with the feed and the number of cutting lips. And the dynamic model is approximated to the first order system for the purpose of control. The adaptive PI control is used in computer simulations and experiments. The results of the study show the validity of the drilling method with torque control.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 추계학술대회 논문집
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• pp.131-135
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• 1993

오늘날 전자산업, 광학기계,미세노즐 및 오리피스, 정밀공구,게이지, 고밀도 PCB 기판등 각종 산업에서 미세구멍 가공기술이 요구되고 있다. 이러한 구멍 가공에 사용될 수 있는 기술로는 드릴 가공의 기계적 가공방식 이외에 레이져가공,전자빔가공, 방전가공등의 열적가공방식과 전해가공,전해연마,화학부식의 화학적가공 방식이 있겠으나 생산성, 가공표면의 정도, 심혈가공의 어려움 등의 이유로 미세드릴을 이용한 기계적인 가공방법이 선호되고 있다. 본 연구에서는 미세구멍/가공시 가공토크에 미치는 중요 변수들의 영향을 실험을 통하여 조사하여 높은 절삭성을 발휘하는 동시에 공구의 파손도 피할 수 있는 조건을 제시하였다.

• 한국지반공학회논문집
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• 제23권7호
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• pp.57-64
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• 2007

본 연구는 지반의 회전굴착에 필요한 굴착 토크(torque)를 회전 오거 구동에 소요되는 전기에너지를 활용하여 예측할 수 있는 방법을 제시한다. 지반회전굴착은 선굴착 말뚝 시공, 연약지반 개량을 위한 소일-시멘트 그라우팅(soil-cement grouting), 사전 지반조사 등 지반공학 분야에 흔히 사용되고 있다. 오거를 통한 회전굴착에 소요되는 전기에너지와 회전 토크의 상호 관계를 이해하기 위하여 소형 실내 실험기기를 제작하고 파일럿(pilot)실험을 수행하였다. 실험기기는 직경 $D=5{\sim}10mm$의 일반 드릴 비트를 회전하여 CBR몰드에 다짐 제작된 토사공시체를 굴착할 수 있도록 설계되었다. 드릴 비트는 감속기어를 통하여 19RPM의 정격 속도로 회전하며, 구동 모터는 25Watt 용량의 교류 유도 전동기이다. 드릴 비트로 공시체를 회전 절삭하며 구동 모터에 소요되는 전류의 증가량과 실제 비트에 작용하는 토크(torque)를 측정하였고, 선형 회귀분석을 통하여 전류 증가량과 토르크 증가량의 상호관계를 파악하였다. 구하여진 회귀분석 결과를 활용하여 굴착시 소요되는 전류 증가량으로부터 굴착토크를 예측하여 계측된 토크값과 비교하였다. 비교로부터 굴착에 소요되는 전기력을 활용하여 굴착토크를 예측할 수 있다는 결론을 얻었으며, 이로부터는 굴착 전기력의 분석을 통해 지반의 전단강도 특성을 예측할 수 있음을 증명하고자 하였다.

• 한국기계가공학회지
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• 제17권3호
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• pp.7-15
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• 2018

Drilling processes require a cutting monitoring function that can be analyzed and gives feedback about strange conditions, tool collision and tool wear in real time. In this study, we proposed a drill monitor using the torque from the main spindle in CNC machine tools and a PROFIBUS network as a PLC-based interface. This paper studied drilling torque changes depending on drill size, the repetition cutting of the drilling and the drill's wear in the same cutting conditions. The material of the drills was high speed steel (HSS) and uncoated. The drills chosen were 2.7 mm, 6.7 mm, and 10.0 mm in diameter. These drills were selected because they had basic holes for their taps.

• 한국정밀공학회지
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• 제15권10호
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• pp.65-72
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• 1998

The BTA drilling chip is better for deep hole drilling than other self-piloting with pad drilling chips because the large length to diameter ratio allows a unique cutting force dispersion and better supplies the high pressure fluid. Therefore the BTA is useful for many tasks, such as coolant hole drilling of large scale dies, as well as tube seat drilling, which is essential for the heat exchanger, and variable component drilling for automobiles. Deep hole drilling has several significant problems, such as hole deviation, hole over-size, circularity, straightness, and surface roughness. The reasons for these problems, which often result in quality short comings, are an alignment of the BTA drilling system and the unbalance of cutting force by work piece and tool shape. This paper analyzes the properties through an experiment which com¬pared single-edge BTA drills with multiple-edge BTA drills, as well as the shapes of the tools to cause an unbalance of cutting force, and its effect on the precision of the worked hole. Conclusions are as follows. 1) In SMSSC drilling, 60m/min of BTA with single and multi-edged tools proved the best cutting condition and the lowest wear character. 2) The roundness got a little worse as cutting speed was increased, but surface roughness was hot affected. 3) It was proved that the burnishing torque of both drills approached 26%. which is almost the same as the 24% insisted on by Griffiths, and the dispersion characteristic of the multi-edged BTA drill proved better than the single-edge BTA drill.