• Title/Summary/Keyword: 대형 LPG엔진

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대형 디젤대체용 LPG 엔진개발

  • Gang, Geon-Yong
    • LP가스
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    • s.71
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    • pp.49-53
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    • 2000
  • 대형디젤엔진의 대체용으로 LPG 엔진을 개발함에 있어서 차세대 연료공급방식인 LPG 연료의 액상분사방식을 채택하여 기존의 믹서방식의 연료공급시스템을 가진 LPG 엔진보다 고출력, 고효율, 저공해성을 추구하고자 하였다. 이를 위한 기초연구로서 먼저 단기통 연소엔진을 이용하여 대형엔진에 LPG 연료 적용 가능성, 액상분사 시스템을 포함한 여러 가지 연료공급방식에 따른 엔진의 성능파악, 대형엔진에 적합한 최적 선회비의 결정, 연료조성에 따른 엔진성능의 변화 등을 알아보았다. 실험결과, 대형엔진에 LPG 연료의 적용은 아무런 문제점이 없었으며 LPi 연료공급방식은 다른 방식에 비해서 10%정도의 체적효율 및 출력의 증가를 확인할 수 있었다. 최적의 선회비는 2.0 부근에서 형성되었고, 연료 조성은 프로판 대 부탄의 비율이 60 : 40에서도 정상적으로 운전됨을 확인하였다. 시제품 엔진의 경우, 과급방식의 KL6i 엔진을 개발하기 앞서 좀더 기술적 접근이 용이한 자연흡입방식의 K-1엔진의 개발이 선행되었으며 현재 개발 진행중인 K-1엔진의 성능평가 결과, 기존의 디젤엔진에 비해 출력성능이 20% 정도 향상됨을 확인할 수 있었다. 특히 대형차량에서 중요시 생각되는 저속토크 성능이 매우 우수한 것으로 파악되었다. 이러한 결과를 바탕으로 단기통 연소엔진에서 확인된 최적화된 연료조성과 선회비를 향후 K-1엔진에 적용할 예정이다. 최근 열린 가스학회 추계발표회와 LPG자동차세미나의 주요내용을 게재한다.

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Influence of Compression Ratio on Engine Performance in Heavy-duty LPG Single-cylinder Engine (대형 LPG 단기통엔진에서 압축비가 기관성능에 미치는 영향)

  • 김진호;최경호
    • Journal of Energy Engineering
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    • v.11 no.2
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    • pp.160-165
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    • 2002
  • The heavy-duty LPG-fueled single cylinder engine was designed and developed as a fundamental equipment for analyzing combustion processes and emission performances. The cylinder head and the piston crown were modified to fire the LPG in the engine. The flywheel was also fabricated to minimize the vibration of the single cylinder engine. The size of bore and stroke of the tested engine are 130 mm and 140 mm, respectively. Compression ratios were varied 8 to 9 with different piston crown shapes. The developed single cylinder engine operates at 1,000 rpm for this work. The major conclusions of this work are; (1) the power of the developed engine was peaked at the condition of equivalence ratio 1.0 at three different compression ratios; (2) the power is slightly increased with the increase of compression ratio; (3) the optimum ignition timing is retarded with the increase of compression ratio ranged 2 to 10 crank angle.

The Study on Knock Characteristics of Heavy Duty LPG Engine (대형 LPG 엔진의 노크 특성에 관한 연구)

  • 황승환;이정원;민경덕
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.107-113
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    • 2002
  • LPG has been well known as a clean alternative fuel for vehicles. Recently, several LPG engines for heavy duty vehicles have been developed, which can replace some diesel engines that are one of the main sources for air pollution in the urban area. Because cylinder bore of heavy duty LPG engine is larger than that of gasoline, the study of knock characteristics of LPG engine are needed. In this study, the knock characteristics were investigated with various engine speed, air excess ratios and LPG fuel compositions. Experimental results indicated that the Knock occurrence probability decreases with increasing engine speed and propane fraction of fuel. The Knock occurrence probability is highest at excess air ratio of 1 and decreases as the mixture strength became leaner.

Comparison of CNG and LPG Combustion Characteristics in a Large-sized Gas Engine (대형 가스엔진에서 CNG와 LPG 연료의 연소 특성 비교)

  • Yongrae Kim;Cheolwoong Park;Hyungjun Jang;Sangho Lee;Young Choi;Sunyoep Lee
    • Journal of the Korean Institute of Gas
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    • v.28 no.2
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    • pp.1-6
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    • 2024
  • An easy approach to replacing older diesel engines is to replace them with gas engines using fuels such as CNG or LPG. However, fuels such as LPG have not been applied to large gas engines in many cases, so it is not easy to predict the performance of gas engines based on CNG fuel. Accordingly, in this study, we applied LPG fuel to a CNG-based large gas engine and examined the performance and emission characteristics. In particular, the results were confirmed through tests to see how effective EGR, which is widely used for NOx reduction, is applied. As a result, in the case of LPG, even though the operating conditions were secured to a level that excludes serious knocking, mild knocking at high loads was still found to be more frequent than CNG. However, it was possible to secure an output level similar to CNG in the high-speed range. Efficiency was higher due to a faster combustion speed than CNG, and it was confirmed that it was possible to simultaneously reduce NOx and the frequency of mild knocking through the application of EGR.

A Study on the Characteristics of Swirl Flow in Transparent Engine with Different Swirl Ratio and Piston Configuration for Heavy-duty LPG Engine (대형 LPG엔진용 피스톤 형상 및 흡기포트 선회비 최적화를 위한 가시화엔진내 스월유동특성 해석)

  • Lee, Jin-Wook;Kang, Kern-Yong;Min, Kyoung-Doug
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.1
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    • pp.59-65
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    • 2004
  • The configuration of intake port and piston is a dominant factor of inlet air flow and mixture formation in an engine cylinder, resepectively. This study has analyzed intake port and piston characteristics for swirl flow of a heavy-duty LPG engine. As an available technology to optimize intake port, the steady flow rig test has been applied for measuring swirl ratio and mean flow coefficient. And we measured the mean velocity and turbulence intensity of swirl flow under motoring condition in transparent engine cylinder by backward scattering LDV system. From these results, the piston and cylinder head with a good evaluated swirl flow characteristics were developed and adapted fur a 11L heavy-duty engine using the liquid phase LPG injection (LPLI) system. The obtained results are expected to be a fundamental data for developing intake port and piston.

Research on the Inverse Heat Conduction Problem for Thermal Analysis of a Large LPG Engine Piston (대형 LPG 엔진 피스톤의 온도 분포 해석을 위한 열전도 역문제에 관한 연구)

  • 이부윤;박철우;최경호
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.146-159
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    • 2002
  • An efficient method to predict the convection heat transfer coefficients on the top surface of the engine piston is proposed. The method is based on the inverse method of the thermal conduction problem and uses a numerical optimization technique. In the method, the heat transfer coefficients are numerically obtained so that the difference between analyzed temperatures from the finite element method and measured temperatures is minimized. The method can be effectively used to analyze the temperature distribution of engine pistons in case when application of prescribed-temperature boundary condition is not reasonable because of insufficient number of measured temperatures. A hollow sphere problem with an analytic solution is taken as a simple example and accuracy and efficiency is demonstrated. The method is applied to a practical large liquid petroleum gas(LPG) engine piston and the heat transfer coefficients on the top surface of the piston is successfully calculated. Resulting analyzed temperature favorably coincides with measured temperature.

Lean Burn Characteristics in a Heavy Duty Liquid Phase LPG Injection SI Engine (대형 액상분사식 LPG 엔진의 희박연소특성에 관한 연구)

  • 오승묵;김창업;강건용;우영민;배충식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.1-11
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    • 2004
  • Combustion and fuel distribution characteristics of heavy duty engine with the liquid phase LPG injection(LPLI) were studied in a single cylinder engine, Swirl ratio were varied between 1.2, 2.3, and 3.4 following Ricardo swirl number(Rs) definition, Rs=2.3 showed the best results with lower cycle-by-cycle variation and shorter burning duration in the lean region while strong swirl(Rs=3.4) made these worse for combustion enhancement. Excessive swirl resulted in reverse effects due to high heat transfer and initial flame kernel quenching. Fuel injection timings were categorized with open valve injection(OVI) and closed valve injection(CVI). Open valve injection showed shorter combustion duration and extended lean limit. The formation of rich mixture in the spark plug vicinity was achieved by open valve injection. With higher swirl strength(Rs=3.4) and open valve injection, the cloud of fuel followed the flow direction and the radial air/fuel mixing was limited by strong swirl flow. It was expected that axial stratification was maintained with open-valve injection if the radial component of the swirling motion was stronger than the axial components. The axial fuel stratification and concentration were sensitive to fuel injection timing in case of Rs=3.4 while those were relatively independent of the injection timing in case of Rs=2.3.

Temperature Distribution and Thermal Stress Analyses of a Large LPLi Engine Piston (LPG 액정분사 방식의 대형 엔진용 피스톤의 온도분포와 열응력 해석)

  • 임문혁;손재율;이부윤
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.3
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    • pp.538-550
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    • 2004
  • The convection heat transfer coefficients on the top surface of a large liquid petroleum liquid injection(LPLi) engine piston with the oil gallery are analyzed by solving an inverse thermal conduction problem. The heat transfer coefficients are numerically found so that the difference between analyzed temperatures from the finite element method and measured temperatures is minimized. Using the resulting heat transfer coefficients as the boundary condition, temperature of a large LPLi engine piston is analyzed. With varying cooling water temperature, temperature, stress, and thermal expansion of the piston are analyzed and evaluated.