• Title/Summary/Keyword: 단축 압출기

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Three-Dimensional Analysis of Chaotic Mixing in Chaos Single-Screw Extruder (카오스 단축 압출기의 3차원 카오스 혼합해석)

  • 권태헌
    • The Korean Journal of Rheology
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    • v.10 no.3
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    • pp.121-130
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    • 1998
  • 본 연구에서는 카오스 스크류에 대해 비선형 동력학적 모델을 도입하여 카오스가 일어나는 경로를 밝히고 이를 수치적으로 증명하였다. 배리어가 계속존재하는 경우를 적분 가능계로 정의하고 공간주기적 상공간에서 두 개의 호모클리닉 궤도를 포함하는 원환체를 적분가능계의 모델로 도입하였다. 주기적으로 삽입된 배리어 없는 영역을 교란 으로 취급하 여 해 사상을 도입하여 면적 보존의 포인카레 단면을 정의 하였다. 호모클리닉 궤도가 깨어 져 칸토로 집합을 이룸을 설명했고 내부의 원환체는 공진띠와 KAM띠를 이루며 혼합을 방 해함을 설명했다. 다변유한요소를 이용한 완전 3차원수치해석을 통해 회전수 x/3에 해당하 는 공진띠의 존재를 보이고 교란이 큰 경우에는 거의 모든 영역이 무작위적인 혼합을 보여 주는 카오스 영역으로 바뀜을 보였다.

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Optimization for Extrusion-Cooking of Rice-ISP-File Fish Mixture by Response Surface Methodology (반응표면분석을 이용한 쌀-대두단백-쥐치어 혼합물의 압출성형 최적화)

  • Lee, Chan
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.33 no.10
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    • pp.1742-1747
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    • 2004
  • Effects of raw material composition, feed moisture and process temperature on chemical, physical and sensory properties of extrudates produced by a single-screw extruder from the mixtures of rice flour, isolated soy protein and file fish were evaluated through response surface methodology (RSM). Nitrogen solubility index (NSI), integrity index (II), rehydration ratio (RR), density, and the external appearance were measured as indices of physicochemical and sensory properties of extrudates. RR was negatively correlated with density (R=-0.742, p<0.0l). Increased amounts of rice flour in feed mixtures resulted in increased RR. The extrudate prepared from the mixtures of ISP, rice flour and file fish showed the highest sensory score at which extrusion temperature was 13$0^{\circ}C$ or above.

지게차용 마스트레일 $CO_2$ 가스 아아크 용접작용

  • 정준구
    • Journal of the KSME
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    • v.22 no.1
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    • pp.24-33
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    • 1982
  • 지계차는 1930 년대에 미국에서 개발되어 세계대전을 통하여 미군의 군수물자 운반에 크게 기 여하므로써 널리 알려진 물자취급(material handling)의 현대적 장비로 팰릿(pallet).컨테이너와 함께 일관수송에 있어서의 커다란 역할을 담당하고 있는 산업용 차량이다. 지계차는 크게 샤 시부분과 작업기 부분으로 구성되는데, 마스트레일은 주로 소형차에서는 생산량이 많기 때문에 압출의 제조공정으로 만들어지고 있으나 대형차는 수량이 적기 때문에 용접구조로 설계되고 있다. 마스트렝리의 중요한 특징을 말하면 (1) 폭에 비하여 길이가 긴 형강구조 (2) 레일 내폭의 공차가 비교적 엄격하다. (3) 용착량이 많아 변형되기 쉽고 일단 변형되면 교정이 어렵다. (4) 원가와 제조공정을 단축시키기 위하여 기계가공 공정을 뒤에 두지 않고 있다. 이상과 같은 특징을 가진 용접구조형 레일을 제작하는데 있어서 실제 적용된 CO2 용접 및 이의 간단한 부 착(attach)에 의한 저투자성 용접자동화 실현과정상의 제문제등을 중심으로 고찰해 보기로 한다.

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Evaluation Methods of Homogeneity for Feedstocks and Effect of Homogeneity on the Magnetic Properties of Plastic Magnets (플라스틱 자석 혼합물의 균질도 평가방법과 균질도가 자기특성에 미치는 영향)

  • 이석희;최준환;문탁진;정원용
    • Journal of the Korean Magnetics Society
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    • v.8 no.2
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    • pp.86-92
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    • 1998
  • Homegeneous feedstock is necessary to make plastic magents with uniform magnetic properties, therefore the optrimized mixing route and the homogeneity evaluation method are demanded. In this paper, method of homogeneity evaluation and effect of homogeneity on the magnetic prperites were investigated using Sr-ferrite /EVA plastic magnets. The feedstocks with different homogeneity were prepared using batch mixer and single screw extruder. The homogeneities of feedstocks were tested by torgue sensor, capilary rheometer, and measurement of magnetic properties. Mixing torque measurement using torque sensor was an effective method to determine the critical powder loading, but it was nor suitable to suitable to determine the feedstock mixing quality. Particle alignment measurement of a plastic magent was very accurate to evaluate the homogeneity, but expensive equipments were required to make and measure the samples. Pressure measurement using capillary rheometer was a very effective and easy method with high accuracy. Homogeneous feedstock increased the particle alignment of plastic magnet. Remanet flux density and maximum energy product increased linearly and quadratically with increasing particle alignment, respectively.

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FEA of Copper Tube Rolling Process Using the Planetary Rolling Mill (유성압연기를 사용한 동관 압연공정의 유한요소해석)

  • Lee, Jung-Kil;Han, Ki-Beom;Kim, Kwan-Woo;Choe, Jong-Woong;Kim, Jae-Hun;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.2
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    • pp.303-309
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    • 2010
  • Copper tube rolling process using the planetary rolling mill has been studied by using finite element method. This rolling is process that makes copper tube by three-roll with mannesmann method. Also, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in copper tube rolling. Rolling process for copper tube was successfully simulated and it should be useful to determine optimal rolling condition.

Compatibilization of Linear PPS/PET Blends with SEBS Copolymers (SEBS 공중합체를 이용한 선형 PPS/PET 블렌드의 상용화)

  • Kim, Sungki;Hong, In-Kwon;Lee, Sangmook
    • Polymer(Korea)
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    • v.37 no.3
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    • pp.405-410
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    • 2013
  • The effect of styrene-ethylene/butylene-styrene (SEBS) on the blend of polyphenylene sulfide (PPS) and polyethylene terephthalate (PET) was investigated. The blends were extruded by a single screw extruder equipped with a Maddock mixing screw, and their molded properties were examined. After the binary blends were prepared on the whole compositions of PPS/PET (80/20, 60/40, 40/60, 20/80), the thermal, rheological, mechanical properties and morphology of the blends were analyzed. The results showed the significant decline in the properties of the blends owing to the incompatibility between PPS and PET phases. As a basic blend composition, the PPS/PET (40/60) blend was selected by considering cost efficiency. To this basic blend, SEBS was added as a compatibilizer. With increasing SEBS addition, the mechanical properties were improved. From the domain size reduction observed in morphology, it might be due to the enhancement of compatibility between linear PPS and PET phases by addition of SEBS.

Effect of Compatibilizer Types on the Properties of Linear PPS/PET Blends (상용화제의 종류가 선형 PPS/PET 블렌드의 물성에 미치는 영향)

  • Kim, Sungki;Hong, In-Kwon;Lee, Sangmook
    • Polymer(Korea)
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    • v.37 no.4
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    • pp.500-506
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    • 2013
  • The effect of compatibilizer types on the properties of polyphenylene sulfide (PPS)/polyethylene terephthalate (PET) blends was investigated. The blends were extruded by a single screw extruder attached with a Maddock mixing zone and their molded properties were examined. As a basic blend composition, a linear PPS/PET (40/60) blend was selected based on cost efficiency. Three types of compatibilizer, SEBS, modified SEBS, and modified PS were added to the basic blend to improve the properties. The thermal, rheological, mechanical properties and the morphology of the ternary blends were analyzed. The maximum mechanical properties of blends was found at 1 phr of m-SEBS or m-PS content, whose values were almost the same as the theoretical values of miscible blend system. It seemed to by the case that the partial reaction between compatibilizer and the basic blend caused the enhancement of compatibility between linear PPS and PET phases. These ternary blends would be applicable as economic linear PPS alloys.

FEA of Pipe Rolling Process Using Planetary Rolling Mill for Stainless Steel (유성압연기를 사용한 스테인리스 강관 압연공정의 유한요소해석)

  • Lee, Jung-Kil;Kim, Kwan-Woo;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.2
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    • pp.244-251
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    • 2011
  • Pipe rolling process using the planetary rolling mill for AISI 304 stainless steel has been studied by using finite element method. Mannesmann method using three-roll is applied to this rolling process. Commonly, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion process. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in FEA. In this study, possibility and productivity of forming pipe for AISI 304 stainless steel had been investigated. Also, preheating process and variations of rotation velocity and product thickness were considered in FEA. Rolling process for AISI 304 stainless steel pipe was successfully simulated and it should be useful to determine optimal rolling condition.

A Study on the Physicochemical Properties of Extrudate Containing Sea Mustard by Single Extruder (미역을 함유한 압출성형물의 이화학적 특성에 관한 연구)

  • DO Jeong-Ryong;OH Sang-Lyong;KIM Young-Myoung;KIM Dong-Soo;JO Jin-Ho;MOON Kwang-Duk;JO Kil-Suk;KOO Jae-Guen
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.27 no.1
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    • pp.13-26
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    • 1994
  • The present study was focused on investigation of proper processing conditions to develop physicochemical properties of extrudates using sea mustard and corn by single extruder. Response surface analysis was used to evaluate effects of extrusion variables on the quality of the extrudates. Physicochemical dependence variables of sea mustard extrudates with corn grits show a significance correlation of within $5\%$. Among the various dependence variables, the expansion ratio showed a high correlation with bulk density, break strength, water solubility index and yellowness. Bulk density correlated closely with water solubility index; break strength with water absorption index and lightness, and water absorption index with lightness. Water solubility index and lightness showed a significance correlation with yellowness of within $0.5\%$. Three dimensional graphic analysis on response surface regression was conducted with each of the dependent variables which revealed statistically significant relationship to independent variables: $15{\sim}21\%$ moisture content, $10{\sim}30\%$ sea mustard content and $95{\sim}115^{\circ}C$ die temperature. Expansion ratio decreased with increasing moisture and sea mustard content. It showed the highest value at $18\%$ moisture content, $10\%$ sea mustard content and $95^{\circ}C$ die temperature. and the lowest value was at $21\%$ moisture content, $30\%$ sea mustard content and $105^{\circ}C$ die temperature. Bulk density was highest at $21\%$ moisture content, $30\%$ sea mustard content and $105^{\circ}C$ die temperature. On the other hand, it was lowest at $18\%$ moisture content, $10\%$ sea mustard content and $95^{\circ}C$ die temperature. Break strength was highest at $18\%$ moisture content, $10\%$ sea mustard content and $115^{\circ}C$ die temperature, but lowest at $21\%$ moisture content, $30\%$ sea mustard content and $105^{\circ}C$ die temperature. Water solubility index increased in the range of $43.9{\sim}54.8\%$ as the moisture content increased.

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Effect of Processing Factors on the Properties of Melt-blown PP/Ba-ferrite Composite Fabrics (Melt-blown 방사에 의한 PP/Ba-ferrite 복합 부직포 제조시의 공정인자가 부직포의 특성에 미치는 영향)

  • Han, Jong-Hun;Lee, Dong-Jin;Lim, Hyung Mi;Lee, Seung-Ho;Oh, Sung Geoun
    • Applied Chemistry for Engineering
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    • v.17 no.3
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    • pp.267-273
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    • 2006
  • We have prepared PP/Ba-ferrite composite fabrics by a melt-blown spinning method and investigated the relationship between the properties of PP/Ba-ferrite composite fabrics and melt-blown processing factors. A PP composite containing Ba-ferrite as a magnetic particulate filler was prepared in the form of pellet from PP resin and Ba-ferrite powder by melt compounding using a single extruder. Screw turning force (rpm), DCD (die-to-collector distance), and Ba-ferrite content were changed. We measured diameters of fiber, mechanical, thermal, and magnetic properties for the composited PP fabrics. The elongation was increased and a fiber diameter and tensile strength were decreased as the spinning distance increased or screw turning force decreased. The crystallinity was increased with increasing spinning distance according to XRD. It was assumed that the orientation of crystalline domain in the neat PP without ferrite was increased by drawing in mechanical direction, however, the orientation in the PP composite was decreased according to XRD analysis. We measured a magnetic property of PP nonwoven fabric containing Ba-ferrite powder. A coercive force, maximum magnetization, and residual magnetization are reduced with the spinning distance. According to the result of TGA measurement, the heat resistance was increased with the Ba-ferrite powder content and with decreasing the spinning distance.