• Title/Summary/Keyword: 다이 레이아웃

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Study on the Design of Bracket Strip Layout Utilizing Die Design of Cimatron (씨마트론 다이 디자인을 활용한 브라켓의 스트립 레이아웃설계에 관한 연구)

  • Choi, Kye-Kwang;Lee, Dong-Cheon
    • Proceedings of the KAIS Fall Conference
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    • 2008.05a
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    • pp.35-39
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    • 2008
  • 프로그레시브금형에 있어서 스트립 레이아웃설계는 제품 양산을 결정하는 중요 요인이다. 본 논문에서는 자동차에 사용되는 브라켓의 스트립 레이아웃설계를 하였다. 3D모델링이 아닌 자동화 모듈인 씨마트론 다이 디자인을 활용하여 3D로 스트립 레이아웃설계를 하였다. 광폭 2열 2개 뽑기의 내측캐리어를 단 배열로 블랭크 레이아웃을 최적화하였다. 사용된 3D CAD/CAM 소프트웨어는 Cimatron Die Design이며 10개 공정으로 스트립 레이아웃설계를 완성하였다.

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Study on The Strip Layout Design of LCD Shield Case Using 3D CAD/CAM (3차원 CAD/CAM을 활용한 액정용 실드 케이스의 스트립 레이아웃 설계에 관한 연구)

  • Choi, Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.979-983
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    • 2007
  • In this thesis, a strip layout drawing of LCD S/C (shield case) was prepared. In the press die, strip layout drawing is a major factor that decides the mass production of a product. The 3D CAD/CAM system was applied for the easy correction of the interference factor with other parts to be mounted. The material use ratio was enhanced to 60.17% by optimizing the blank layout and strip layout in double width array. Furthermore, the flatness of the product was made to fit the requirements by adding the bidding process intensively on the notching part where the occurrence of the change in shape is expected owing to the thin material. For the 3D CAD/CAM software, Unigraphics NX3.0 was used. The strip layout drawing was prepared in 12 processes.

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Study on the Strip Layout Design of HEV UV Terminal (HEV UV단자의 스트립 레이아웃설계에 관한 연구)

  • Choi, Kye-Kwang;Jo, Yun-Ho
    • Proceedings of the KAIS Fall Conference
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    • 2010.05b
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    • pp.1166-1168
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    • 2010
  • 본 논문에서는 HEV UV단자를 자동화 모듈인 씨마트론 다이 디자인을 활용하여 스트립 레이아웃설계를 3D로 하였다. 제품의 스탬핑을 원활하게 하기 위하여 스트립 레이아웃을 33.5도 경사지게 수정하여 광폭 1열 1개 뽑기의 내측캐리어를 단 배열로 블랭크 레이아웃을 최적화하였다. 1개의 금형에서 두개의 단자를 공용으로 양산하기 29개 공정으로 3D 스트립 레이아웃설계를 완성하였다.

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Study on the Design of Bracket Strip Layout Using Cimatron Die Design (씨마트론 다이 디자인을 활용한 브라켓의 스트립 레이아웃설계에 관한 연구)

  • Choi, Kye-Kwang;Lee, Dong-Cheon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.5
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    • pp.1113-1118
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    • 2008
  • Strip layout design in progressive die is an important factor that determines the applicability of mass production. In this study, the layout design of bracket strips used fer automobiles was executed. The strip layout design was made in 3D with the use of Cimatron die design, an automation module rather than a 3D modeling module. Blank layout has been optimized through a layer arrangement of the wide run positioning inside carrier (double-row and two-pass type). The 3D CAD/CAM software used was Cimatron Die Design; the strip layout design was completed in ten processes.

Study on the 3D Design of Bracket Utilizing Automation Module (자동화 모듈을 활용한 브라켓의 3D 설계에 관한 연구)

  • Choi, Kye-Kwang;Lee, Dong-Cheon
    • Proceedings of the KAIS Fall Conference
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    • 2008.11a
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    • pp.450-452
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    • 2008
  • 본 논문에서는 자동화 모듈인 씨마트론 다이 디자인을 활용하여 자동차에 사용되는 브라켓을 3D로 설계를 하였다. 제품의 스탬핑을 원활하게 하기 위하여 스트립 레이아웃을 일부 수정하여 광폭 2열 2개뽑기의 내측캐리어를 단 배열로 블랭크 레이아웃을 최적화하였다. 사용된 3D CAD/CAM 소프트웨어는 Cimatron Die Design이며 11개 공정으로 3D 설계를 완성하였다.

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Study on the Strip Layout & Die Design of HEV UV Terminal (HEV UV단자의 스트립 레이아웃과 금형설계에 관한 연구)

  • Choi, Kye-Kwang;Kim, Sei-Hwan;Cho, Yun-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.12
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    • pp.4691-4696
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    • 2010
  • The This research paper deals with research on the 3D strip layout design of HEV UV terminal by utilizing the Cimatron Die Design, an automation module. To ensure smooth stamping of the product, strip layout was corrected for 33.5 degrees of slope, and blank layout of the double-width, 1-line, 1-pull out inner carrier was then optimized as a single arrangement. To mass-produce two different terminals from one common die, 3D strip layout design and die design were completed in 29 different processes.

A CAD/CAM System for Blanking or Piercing of Irregular Shaped-Sheet Metal Products (불규칙형상 박판제품의 블랭킹 및 피어싱용 CAD/CAM 시스템)

  • 최재찬;김철;박상봉
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.8
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    • pp.174-182
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    • 1998
  • This paper describes a research work of developing a computer-aided design and machining of irregular shaped-sheet metal product for blanking or piercing operation. An approach to the CAD/CAM system is based on the knowledge-based rules. Knowledge for the CAD/CAM system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, strip-layout, die-layout, data conversion, modelling, and post-processor module. Based on knowledge-based rules, the system is designed by considering several factors, such as material and thickness of product, complexities of blank geometry and punch profile, diameter and material of a wire, and availability of press. This system is capable of generating NC data automatically according to drawings of die-layout module. Results which are carried out in each module will provide efficiencies to the designer and the manufacturer of blanking or piercing die in this field.

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An Automated Process Planning System for Blanking of Stator and Rotor Parts and Irregularly-Shaped Sheet Metal Products (스테이터와 로터 및 불규칙한 박판제품의 블랭킹에 관한 공정설계 시스템)

  • Park, J.C.;Kim, B.M.;Kim, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.9
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    • pp.46-53
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    • 1996
  • This paper describes some research works of computer-aided design of blanking and piercing for stator and rotor parts and irregularly shaped sheet metal by press. An approach to the system is based on knowledge based rules. The process planning system by considering a blank layout for nesting of irregularly shaped sheet metal and an improved strip layout for stator and rotor parts and irregularly shaped sheet metal is implemented. Using this system, design parameters(utilization ratio, slitting width, pitch, working order, die blank shapes) are determined and output is generated in graphic forms. Knowledges for blank layout and strip layout are extracted from the plasticity theories, handbooks, relevant references and empirical know-hows of experts in blanking companies. The implemented system provides powerful capabilities for process planning of stator and rotor parts and irregularly shaped sheet metal.

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Study on the 3D Design of Bracket with Automatic Module (자동화 모듈을 활용한 브라켓의 3D설계에 관한 연구)

  • Choi, Kye-Kwang;Kim, Kwang-Hee;Lee, Dong-Cheon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.6
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    • pp.1164-1169
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    • 2009
  • In this study, the bracket for car was designed in 3D using Cimatron Die Design, one of the automatic modules. To facilitate the stamping of the product, the layout of the strip was adjusted slightly. The blank layout of the double-width, 2-line, 2-pull out inner carrier was then optimized as a single arrangement. 3D design was completed in 11 processes.

Design of the strip layout using E die design of Cimatron (씨마트론 E 다이 디자인을 활용한 스트립레이아웃 설계)

  • Choi, Kye-Kwang
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.51-57
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    • 2008
  • It is important factor to design the strip layout drawing according to product properties in press die design. Press dies are important processes in production such as a car component, house electronics, computer parts etc. In this paper, the strip layout of parts was designed for transfer dies. Results of this study can be modify the punch, trim position and notching shapes of strip layout. Utilization ratio was 70.3% by conducting piercing and notching for scrap design and materials were arranged with wide width of blank layout.

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