• Title/Summary/Keyword: 다이곡률반경

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Deformation Behavior of Curling Strips on Tearing Tubes (테어링 튜브 컬의 변형 거동 예측 기법 연구)

  • Choi, Ji Won;Kwon, Tae Soo;Jung, Hyun Seung;Kim, Jin Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1053-1061
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    • 2015
  • This paper discusses the analysis of the curl deformation behavior when a dynamic force is applied to a tearing tube installed on a flat die to predict the energy absorption capacity and deformation behavior. The deformation of the tips of the curling strips was obtained when the curl tips and tube body are in contact with each other, and a formula describing the energy dissipation rate caused by the deformation of the curl tips is proposed. To improve this formula, we focused on the variation of the curl radius and the reduced thickness of the tube. A formula describing the mean curl radius is proposed and verified using the curl radius measurement data of collision test specimens. These improved formulas are added to the theoretical model previously proposed by Huang et al. and verified from the collision test results of a tearing tube.

A Study on the Formability Factors of Axisymmetric Multi-Stage Deep Drawing Processes (축대칭 다단계 딥드로잉 공정의 성형인자에 대한 연구)

  • 여은구;조선형;이용신
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.6-11
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    • 2002
  • Formability in deep drawing process depends not only on a drawability of workpiece material but also on process conditions such as die punch comer radius, lubricant conditions, punch-die clearance etc. For instance, bending resistance should be reduced by increasing die round appropriately, drawing load should be minimized by improving the lubricant condition between die and material, and blanking load should be increased by selecting a pertinent punch round and by augmenting the friction resistance in punch. In this study, a multi-stage deep drawing process is analyzed using ABAQUS. The effects of formability factors, such as die shoulder radius, punch-die clearance and friction coefficient are investigated, and the results are also discussed in detail.

A Study on the Formability Factors of Axisymmetric Multi-Stage Deep Drawing Processes (축대칭 다단계 딥드로잉 공정의 성형인자에 대한 연구)

  • 여은구;조선형;이용신
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.280-285
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    • 2001
  • A good drawability of material itself is required. To improve the formability in deep drawing process. Besides that bending resistance should be reduced by increasing die round appropriately, drawing load should be minimized by improving the lubricant condition between die and material, and breaking load should be increased by selecting a pertinent punch round and by augmenting the friction resistance in Punch. In this study, a multi-stage deep drawing process is analyzed using ABAQUS, the effects of formability factors. Such as die shoulder radius, punch-die clearance and friction coefficient are investigated.

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A Behavioral Analysis of Curved Steel Box Bridge Associated with Diaphragm's Shape and Spacing (다이아프램 형상 및 간격에 따른 곡선 강박스거더의 거동해석)

  • Kim, Yun-Tae;Kim, Sang-Chel
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.1
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    • pp.205-215
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    • 2006
  • In this study 3-D shell FEM model was applied to analyze the behavior of curved steel box girders stiffened by diaphragms. The reliability of the analytical method has been proved by comparing with the existing results. It was also found from this analysis that main factors affecting a distortional stress are length of a girder, curvature of the girder, and spacing of diaphragms. A modelled bridge with 30m of span length and 40m of radius was analyzed to find an optimum spacing of diaphragm, and as a result of applying different spacings, 5m was found to be most appropriate to control the stress ratio regulated by specifications. In the effect of diaphragm shape, the rhamen-typed diaphragm is found to be more effective than the fully filled-up one in the range of opening ratio of 0.4 to 0.6. But, the fully filled-up diaphragm had more efficiency in terms of reducing the distortional stress than X-truss typed diaphragm.

Drawbead 인출 특성에 관한 기초적 연구

  • 김창만;임영석;김상도;서대교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.44-48
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    • 1993
  • 산업현장에서부터 실생활용품에 이르기까지 각종판재를 소재로하여 제작하는 가공품은 종류나 수가 매우 많다고 할수 있다. 이러한 제품들을 제작 하기 위해 여러단계의 성형 공정을 거치게 되며 원만한 성형공정 을 수행하기 위한 적절한 판재성형 제어방법으로써 다이곡률 반경의 변화나 블랭크홀딩가압정도의 부분적 변화로 드로잉률을 향상시키는 방법도 있으나 이보다 판재의 성형공정 제어방법에서 공구사이 상하에 비드 를 설치하여 판재를 성형할 경우 성형공정후 제품의 두께 분포가 비교적 균일해지고 드로잉의 마찰저항을 부분적으로 증가시키며 판재성형중 미끄럼 저항의 균형을 이루어 성형시킬 판소재가 절감도며 또한 성형중 주름을 억재하여 드로잉률을 향상시킨다. 다른 방법에 비해 비드는 설차가 간단해서 적절한 형상의 bead set을 선정하여 산업현장에서 실제 사용하고 있으며 또한 소재가 비드를 통과한후 탄성역에서 소성역으로 전환되기에 성형공정 이후 스프링백 현상으로인한 제품형상의 치수가 변하는 현상을 방지하는 효과도 기대할수 있다. 따라서 본 연구에서는 자동차용판재인 아연도금피막 강판으로 실험한 결과와 비드 이론식을 고찰해 보고자 한다.

Influence of Die Shoulder Radius and Punch to Die Clearance for Multistage Deep Drawing of Complex Cylindrical Shell (원통형 용기의 다단계 디프드로잉에 대한 다이 곡률반경 및 틈새의 영향)

  • 김두환
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.262-268
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    • 1999
  • This paper reviews the rules for optimizing die design and the process variables such as die shoulder radius and punch to die clearance, which are important factors in drawing the sheet metal without failures during deep drawing. To find the optimum conditions for improving deep drawability, a series of the experiments are performed, and the wall thinning and thickening variations are investigated in each process of deep drawing for a complex cylindrical shell. From the results of this proposed experiment, the optimum values of process variables are examined and discussed, and the usefulness of the present suggestion is shown.

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Three Dimensional Curvature Analysis of Femoral Shaft Bowing based on CT Images (CT 영상을 이용한 대퇴체부 휨의 3차원적 곡률 분석)

  • Lim, Ki Seon;Oh, Wang Kyun;Lee, Tae Soo
    • Journal of the Korean Society of Radiology
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    • v.7 no.5
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    • pp.313-320
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    • 2013
  • For some patients with joint illnesses such as rheumarthritis or varus deformity, the total knee arthroplasty (TKA) procedures are performed. However, when inserting metal cutting guide for the procedures, due to the femoral shaft bowing, complications such as the cortex of the femoral shaft damages or secondary fractures can be caused. If the central coordinate value of the femoral shaft is known, the metal cutting guide could be inserted into the anatomical center, so such complications can be prevented. In this study, CT images of femoral shafts of 10 individuals in the experiment group who are in need of receiving the total knee arthroplasty procedures and those of 10 individuals in the control group without illness in the femoral shaft have been utilized to locate the 3-dimensional coordinate values. Then, Matlab was utilized to identify the central coordinate value in order to obtain a graph reflecting the anatomical shapes as well as to acquire the 3-dimensional radial curvature values by section. As a result, the average curvature range and standard deviation of femoral shafts of the experiment group was determined to be $758.15{\pm}206.3mm$ whereas the that of the control group was determined to be $1672.97{\pm}395.6mm$. The statistical significance of the measured results was verified through f-distribution analysis. Based on these results, it was verified that the level of curvature of the femoral shaft of the experiment group was higher. If the anatomical central points are located and analyzed using this methodology, it would be helpful in performing orthopedic operations such as the total knee arthroplasty.

Widely Tunable Double-Ring-Resonator Add/Drop Filter (광대역 파장가변 이중 링 공진기 Add/Drop 필터)

  • Lee, Dong-Hyun;Lee, Tae-Hyung;Park, Joon-Oh;Kim, Su-Hyun;Chung, Young-Chul
    • Korean Journal of Optics and Photonics
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    • v.18 no.3
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    • pp.216-220
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    • 2007
  • A widely tunable add/drop filter composed of double ring resonators is implemented with high-index-contrast polymer waveguide. To enhance the productivity, directional couplers are designed to have good fabrication tolerance. The refractive indices of the core and cladding in the 1550 nm wavelength are 1.51 and 1.378, respectively. Drop response in comparison with neighborhood peak gets enhanced by more than 2.9 dB at the wavelength where both rings resonate. This filter can be used to build widely tunable laser diode through hybrid-integration with reflective SOA.

A Numerical Analysis on the Diaphragm Structures for Improving Fatigue Performance in Orthotropic Steel Decks (강바닥판의 피로성능 향상을 위한 다이아프램 구조상세)

  • Shin, Jae Choul;An, Zu Og;Yoon, Tae Yang
    • Journal of Korean Society of Steel Construction
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    • v.19 no.6
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    • pp.559-573
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    • 2007
  • Orthotropic steel decks are manufactured by welding thin plates therefore it is inevitable that there are abundant works of welding process. On connection of transverse rib web, crossing point of longitudinal rib, transverse rib and deck plate and cut-out parts of transverse rib are the significant position of stress concentration because of out of plane and oil-canning deformation caused by longitudinal rib distortion with shear force and distortion. At the current research, the crossing point where the orthotropic steel decks's effect of improving fatigue performance are high, not placing scallop and diaphragm which have same plane with transverse rib placed inside of longitudinal rib at the same time, the reduce effects of stress concentration at the cut-out section and the crossing are high. Especially the installation of the diaphragm causing great effects based on research results to stress concentration appearance reduce effects at the cut-out section, putting radius of curvature of the diaphragm's top and bottom as a target, as a result of carrying out the parametric analysis an optimal diaphragm form that has great effects in fatigue performance came to a conclusion. Also based on optimal diaphragm form, an advantage of the diaphragm optimal setting position for improvement of the fatigue performance came to a conclusion.