• Journal of Conservation Science
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• v.36 no.5
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• pp.421-429
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• 2020

This study examined the manufacturing process of a furnace wall excavated from the Songdu-ri Site in Jincheon, and the difference in material composition between the 11 layers of the wall using physicochemical analyses. Based on microstructure observations, these layers could be largely divided into three groups: an undercalcined first layer, calcined second to ninth layer with evidences of partial heat, and non-fired soil layers from the tenth to the eleventh layer. Particle size analyses revealed that the fired layer constituted a relatively higher content of coarse sand than the non-fired layer. This difference was further confirmed by the results of the curvature coefficient analysis. An analysis of the constituent minerals showed similar overall XRD diffraction patterns between the different layers, but variations in the intensity of the low-temperature and high-temperature minerals. This indicates that the degree of heat was different. The thermal analysis results demonstrated that the heating peak of mullite was only reached in the first and second layers of the wall, thus implying these as the layers to be finally used. Consequently, no significant difference could be observed between the materials of the various layers of the wall. Thus, it can be suggested that the furnace wall was constructed using clay, which had a composition similar to that of the soil present in the area. However, the shape and characteristics of the constituent particles between the layers displayed partial variations, and it is possible that some external materials might have been added.

• Journal of Conservation Science
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• v.37 no.6
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• pp.807-820
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• 2021

A study on the Joseon Dynasty's furnace walls, excavated from south Korea, was conducted to identify the correlations and differences of the furnace walls found in Jeolla and Gyeongsang regions. Three ruins in the Jeolla region and two in the Gyeongsang region were selected for the analysis. The results showed a layer change depending on the degree of plasticity and difference in the number of layers and particle phase. Furthermore, although the temperature to be subjected to heat was divided into 1300℃ and 1100℃, it was not a phenomenon that appeared according to the region. Additionally, analysis result of major components revealed that the TiO₂ content of most samples does not exceed 1wt%, This means that the furnace did not smelt iron sand or smelted it into low-titanium sand. This study indicated a slight similarity between the furnace walls found in the two regions, and the correlation was determined based on the nature of the ruins, raw materials of the metals ores, and composition of the raw materials constituting the furnace walls.

• Journal of Conservation Science
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• v.29 no.2
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• pp.139-147
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• 2013

This study focused on iron making related information through analyzing slags and furnace wall collected from iron production site of Suryong-ri Wonmorongi, Chungju. Total Fe content of slags were from 36.98% to 44.47% and this range was general recovery rate of iron in ancient. Compounds of calcium included slags was supposed to add intentionally during smelting process as deoxidation agent in order that these helped to separate iron from impurities. Furnace wall didn't make of high alumina clay because of low $Al_2O_3$. Microstructure and main components of slags show that No. 1 to 3 slags with fayalite and wustite were products of iron ore smelting. However, No.4 slag is more likely to smelt by iron sand because of ulvospinel with $TiO_2$ in No. 4 slag. Therefore, iron ore were not only used but iron sand in smelting and furnace wall made of general clay with low $Al_2O_3$ content in this area.

• Nuclear industry
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• v.35 no.3
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• pp.5-10
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• 2015

• Journal of Conservation Science
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• v.31 no.4
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• pp.411-427
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• 2015

The purpose of the present study is to examine the objects excavated from the archaeological site of the Nogye Village in terms of their relationships with the iron production facilities such as 1ho smithing hearth and 2ho smelting furnace. 32 samples including slags, iron ores, and wall were analyzed to identify the mineralogical and chemical characterization. In addition, in the case of the 1ho smithing hearth slag, differing points of the cross-section were analyzed to examine its formation in depth. The analysis results suggest that the slags from the each site adjacent to the 1ho smithing hearth and 2ho furnace are related to smithing and smelting process respectively. Furthermore, it is possible to draw some conclusions that the aspects of the increased contents of nonferrous elements such as CaO in the slags in comparison with those of the iron ores are due to various factors such as charcoal ash and analytical reasons rather than an addition of CaO as flux.

• Tribology and Lubricants
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• v.34 no.5
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• pp.175-182
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• 2018

Accumulation of coal ash at the boiler wall reduces combustion and fuel efficiency. The design of a wall blower is important to effectively remove coal ash. We present numerical results for the removal of coal ash from boiler walls of domestic coal-fired power plants, associated with the computational fluid dynamics for the flow from spray nozzle to boiler wall. The numerical model simulates an erosion process in which the multiphase fluid comprising saturated vapor and fluid water is sprayed from the nozzle, and the water particles impact the boiler wall. We adopt the Finnie erosion model for water particles. We obtain the erosion rate density as a function of nozzle angle and its injection angle. As excessive coal ash removal usually induces damage to the boiler wall, the removal operation typically focuses on a large area with uniform depth rather than the maximum removal of coal ash at a specific location. In order to estimate the removal performance of the wall blower nozzle considering several functionality and reliability factors, we evaluate the optimal injection and nozzle angles with respect to the biggest cumulative and highest erosion rates, as well as the widest range and lowest standard deviation of the erosion rate distribution.

• Nuclear Engineering and Technology
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• v.5 no.4
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• pp.291-309
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• 1973

Exposure rates due to leakage gamma-rays from operating reactors TRIGA Mark II and III were measured in a horizontal plane by means of scintillation spectrometry using a 3"$\times$3" cylindrical Nal(T1) detector associated with a 400 channel pulse height analyzer under varied conditions of reactor operation. In determining exposure rate due to the leakage gamma-rays at each point of measurement, Moriuchi's spectrum-exposure rate conversion theory was applied instead of using conventional responce matrix method which necessitates very complicated procedures to convert a spectrum into exposure rate. The results show that a basic pattern of "typical" spectrum of the reactor leakage gamma-rays is neither affected by thermal output of the reactor, nor influenced by overall attenuation in radiation intensity. It was indicated that he attenuation of the leakage gamma-rays in air in terms of exposure rate as a whole follows an exponential law, and the total exposure rate due to the leakage gamma-rays at a certain point is nearly proportional to thermal output of the reactor. The complexity in spectrum measured for a movable core reactor, TRIGA Mark III, was analyzed through spectrum resolution, and proper judgement of the leakage gamma-rays in a complex spectrum was discussed.ctrum was discussed.

• Journal of Conservation Science
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• v.33 no.4
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• pp.297-312
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• 2017

In the ancient iron-making process, a slag former was often added so that iron and other minerals in the ore could be smoothly separated. However, there are insufficient data for judging whether a slag former was added. Thus, in this study, we conducted a smelting experiment to understand the material characteristics of a steel structure that differed depending on the addition of a slag former. It was found that the steel structure produced in the first experiment had a total Fe content of 39.45-52.94 wt%, which decreased to 34.89-38.92 wt% in the second and third experiments. CaO compounds such as calcite, gehlenite, and hercynite appeared, in addition to iron oxides, after the addition of a slag former. As a result of an assessment of whether a slag former was added by comparing the ratio between the components, it was found that the ratio of $CaO/SiO_2$ was 0.42. From a comparative analysis of $Al_2O_3/SiO_2$ and $CaO/SiO_2$, it was judged that the ratio of $Al_2O_3$ and $SiO_2$ can be utilized as an index to judge similar systems of smelting process (ore, furnace wall, and fuel).

• Journal of Conservation Science
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• v.34 no.6
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• pp.581-593
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• 2018

Studies on ancient iron production technologies still have challenges to overcome, although there have been many results that have enabled us to understand these old technologies. The purpose of this study is to propose a suitable temperature condition for smelting experiments. The target for reconstruction is a smelting-smithing process in the ancient Jungwon area, and the experiment was designed on the basis of published research, such as archaeological evidence. Experiment A was performed at a low temperature to produce low-carbon iron, while Experiment B was conducted at a relatively high temperature to synthesize high-carbon iron. In addition, the low-carbon iron proved to be suitable for the smithing process. Moreover, aspects such as the microstructure and chemical composition of the slag and the surface condition of the furnace wall showed that the low-temperature smelting process was closer to the ancient method. It is important to mention the premise that the reconstruction of ancient technology can be achieved when the results of an experiment replicate the conditions of a real site. The results show that direct smelting, which produces low-carbon iron bloom under a low-temperature condition, should be the subject of smelting experiments concerning the iron production technologies of the ancient Jungwon area.

• Korean Journal of Heritage: History & Science
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• v.50 no.1
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• pp.4-17
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• 2017

In this research, the chemical composition of the iron artifacts from the late 6th-century to early 7thcentury Baekje remains in Gwanbuk-ri, Buyeo, specifically of the nine iron artifacts including slags, furnace walls and ingot iron excavated in the District "Na", were examined by observing their chemical compounds and microstructures. As a result, GB1 and GB6 were determined to be proto-reduction lumps whereas GB2, GB3, GB4 and GB5 were determined to be tempered slags, respectively. Also, he furnace wall GB7 were containing mullite and cristobalite, which are high temperature index minerals, The extrusion temperature was found out to be about $1200{\sim}1300^{\circ}C$, and it is most likely that the smelting temperature in the furnace was in that temperature range. GB8 ingot iron was determined to be a forged ironware. This ingot iron was an intermediary product for making ironware and its nonmetallic inclusions displayed similar microstructure and contents compared to the forged iron. Because of the existence of proto-reduction lumps and forged iron, the iron making facility located in District "Na" most likely had a small-scale iron making facility that handled iron bloom smelting and refining processes.