• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.12
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• pp.1543-1549
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• 2012

This study focuses on the state space model and the design of a state observer for the slip dynamics between rolls in STS cold cluster mills. First, a mathematical model of the roll slip is given as a nonlinear differential equation. Then, by using a Taylor series expansion, it is linearized as a state space model. Next, by using Gopinath's algorithm, a minimal-order state observer based on the state space model is designed to estimate the angular speed of all idle rolls except for an actuated roll that is measureable. Finally, a computer simulation is used to validate that the proposed state space model very well describes slip dynamics between, and moreover, the state observer very well estimates the angular speed of the idle roll.

• 한국전자현미경학회:학술대회논문집
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• 1992.05a
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• pp.20-20
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• 1992

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.7
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• pp.1363-1372
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• 1992

The effects on lubricity and the anti-seizure property of lubricant according to base oils and extreme pressure additives of sulfur type and phosphorous type in cold rolling were evaluated by a laboratory scale rolling mill, where the contact conditions between work roll and strip are very close to actual cold rolling mill. The important results were obtained as follows : (1) synthetic oil has better effect on lubricity than tallow, (2) lubricant with extreme pressure additives of sulfur type of phosphorous type has better effect than base oil noly, (3) the more amount of extreme pressure additives is, the better effect on lubricity is, (4) sulfur type has better effect on lubricity than phosphorous type and (6) phosphorous type has better effect on anti-seizure property than sulfur type.

• Proceedings of the KIEE Conference
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• 1999.07g
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• pp.2869-2871
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• 1999

본 연구는 포항제철 STS 냉연공장의 형상 제어에 관한 것이다 당사의 냉간 압연기는 Sendzimir mill로서 상하 롤(Roll)이 10단씩 구성된 20단 압연기이다. 본 압연기에 의한 575 냉연강판의 형상제어는 현재 조업자의 수동운전으로 구동되고 있으며 구동기는 AS_U Roll 8 개와 Intermediate Roll 2 개의 10 개로 구성되어 있다. 구동기의 특성은 solenoid 형태와 유압식으로서 응답성이 빠르지 뭇하다. 본 연구는 위와 같은 특성을 지닌 냉간 압연기를 가지고 퍼지 제어에 의한 자동제어의 구현에 관한 것이다. 본 연구에 사용된 퍼지 제어기는 형상 강판의 두께 Roll 속도, AS_U Roll과 IMR의 현 위치 강종 강판의 폭, 강판의 장력 등의 입력을 고려하여 제어기의 출력인 AS_U Roll 8 개의 위치 값과 IMR 2 개의 위치 값을 결정한다. 현재 실 프로세서에 적용중이며 형상제어 정도가 양호하다. 본 연구의 효과는 형상제어의 자동화 및 형상 정도 향상을 통한 조업 안정화에 있다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.299-303
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• 1995

This paper charcterizes dynamics of cold tandem minns, and constructs it state-space model of which are linear time invariant, using subspace method. Step responses particularly show the influence on mass transfer delay. Input-output data set are obtained form nonlinear differential equations including mass transfer delay and nonlinearity. It is shown that the identified state-apace model well approximates the original systems dynamics.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.5
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• pp.66-74
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• 1994

A loop-shaping LQ controller is synthesized for tandem cold mills. And a new loop- shaping technique is suggested for LQ controller design. The suggested loop-shaping LQ control system is compared with the standard loop-shaping LQ control system. The simulation results show that the theickness and interstand tension control accuracy of tandem cold mills can be improved by the compensated loop-shaping LQ controller.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.9
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• pp.977-982
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• 2011

The horizontal force acting on a work roll was examined. This force results from the contact force between the work roll and backup roll in a backup-roll-drive 4-high cold-rolling mill. This horizontal force bends the work roll horizontally and therefore exerts reciprocal action on the roll-gap contour. An analytical model for predicting the horizontal force acting on a work roll, which generates a mean value in the steady state, was presented. The material used for the analysis was high-silicon steel (about 3% Si). A three-dimensional finite element (FE) model was also employed to investigate the non-steady-state behavior of the horizontal force. Results showed that the horizontal force varied with the off-center distance between the work roll and backup roll. In addition, the optimal off-center distance was determined to minimize the horizontal force.

• Proceedings of the KIEE Conference
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• 1997.07f
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• pp.1974-1977
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• 1997

오늘날 철강 냉간압연의 응용분야에서는 고성능의 장력제어와 높은 신뢰도, 역률 개선, 공장의 생산성 향상 등을 요구하고 있다. 기존의 직류전동기를 대체하는 가변속 교류전동기 구동시스템과 고주파 PWM, 그리고 높은 역률을 보장하는 PWM 컨버터에 의해 이러한 요구사항들은 만족될 수 있다. 이 논문에서는 위에서 언급된 제어요건을 보장하는 철강 생산 설비용 1MVA급 압연시스템을 설명한다. 본 시스템은 하나의 ac/dc PWM 컨버터와 각각 700kw 유도전동기를 구동하는 두대의 PWM 인버터로 구성되어 있다. 제어 알고리듬은 TMS320C40 디지탈 신호처리 프로세서(이하 DSP) 시스템을 이용하여 구현하였다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.10
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• pp.2629-2639
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• 1994

A robust multivariable controller is synthesized for tandem cold mills. A blocked-noninteracting control method is applied for simplifying the structure of rolling control systems. And, a loop-shaping LQ control method is applied for maintaining the variation of the thickness and tension of each rolling stand as small as possible. In this paper, the effects of the design parameter on loop-shaping and the number of control inputs are evaluated. The simulation results show that the thickness and tension control accuracy of tandem cold mills can be improved by the blocked-noninteracting and compensated loop-shaping LQ controller.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.9
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• pp.1299-1304
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• 2010

We examined the working fracture behavior of a silicon-steel strip caused by deformation deviation by performing a pilot rolling test. The deformation deviation resulted in the edges (or center portion) of the strip being stretched and the other parts being compressed in the rolling direction; this was because of different degrees of deformation in these parts. We designed roll grooves shape to reflect the role of roll bending, which generates waviness in the strip in an actual cold rolling process, into the pilot rolling test. The material used in the rolling test was highsilicon steel (about 3%). The results of the test showed that the type of fracture in the strip specimen varied with the magnitude of the deformation deviation. The tensile stress produced at the strip edges because of the center waviness in the rolling direction was a crucial factor that resulted in edge cracking and a zigzag-shaped fracture at the center.