• Journal of the Korean Society of Propulsion Engineers
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• v.7 no.4
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• pp.46-52
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• 2003

This paper presents the numerical thermal analysis for regeneratively cooled rocket thrust chambers. An integrated numerical model incorporates computational fluid dynamics for the hot-gas thermal environment, and thermal analysis for the liner and coolant channels. The flow and temperature fields in rocket thrust chambers is assumed to be axisymmetric steady state which is presumed to the combustion liner. The heat flux computed from nozzle flow is used to predict the temperature distribution of the combustion liner As a result, we present the wall temperature of combustion liner and the temperature change of coolant.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.134-138
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• 2005

The structural analysis and water pressure test of regenerative liquid rocket thrust chamber cooling channel specimens are performed at room temperature. material properties of copper alloy are obtained by uniaxial tension test at room temperature and used of elastic-plastic structural analysis. The plate type of cooling channel specimen are manufactured and performed water pressure test in order to confirm the analysis results. The differences between results of elastic-plastic analysis and that of water pressure test of cooling channel specimen are small and find that manufacturing process affect the structural stability of cooling channel very much because cooling channel thickness is small

• Journal of the Korean Society of Propulsion Engineers
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• v.9 no.4
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• pp.39-47
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• 2005

The structural analysis and water pressure tests are performed for liquid rocket thrust chamber regenerative cooling channel specimens at room temperature condition. Material properties of copper alloy to be used in the elastic-plastic structural analysis are obtained by uniaxial tension test at room temperature. The plate-type cooling channel specimens are manufactured and performed water pressure test to verify the analysis results. The results of elastic-plastic structural analysis and water pressure test show resonable agreements though with minor differences and it is revealed that structural stability of regenerative cooling channel is highly affected by the manufacturing tolerances due to very thin cross-sectional thickness of the cooling channel.

• Aerospace Engineering and Technology
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• v.9 no.2
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• pp.193-197
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• 2010

Water cooling ducts are installed in the exhaust diffuser for high altitude tests of rocket engine to protect diffuser from high-temperature combustion gas. The mass flow rate and pressure of cooling water is designed to prevent boiling of cooling water in the ducts. Therefore, the estimation of maximum temperature of duct wall is important parameter in design of cooling system, especially pressure of cooling water. The method for predicting maximum temperatures of duct walls with variation of coolant flow rates was derived theoretically.

• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.4
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• pp.94-103
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• 2016

A regeneratively-cooled channel in a liquid rocket engine is used to effectively cool a combustion chamber inner wall from hot combustion gas, and the heat transfer/pressure loss characteristics should be predicted in advance to design cooling channels. In the present research, five cooling channels with different geometric dimensions were designed and the channels were respectively manufactured using cutter and endmill. By changing coolant velocity and downstream pressure, the effects of manufacturing method, channel shape, and flow condition on pressure losses were experimentally investigated and the results were compared with the analytical results. At same channel shape and flow condition, the pressure loss in the channel machined by the cutter was lower than that by the endmill. It was also found that the pressure loss ratio between the experimental result and the analytical data changed with the channel shape and flow condition.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.21-24
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• 2010

The cooling channel of the preburner for staged combustion engines was studied. The combustion pressure of the researched preburner is about 210 bar which is very high compared with the engines of the Korean Launch Vechicle and 30 ton class liquid rocket engines developed as a pre-research program. Also, the combustion is an oxygen rich process unlike the gas generators of open cycle kerosene engines. Thus the cooling process is very important to make the preburner stable. Many configurations for the preburner were developed and numerically analyzed. As a result, the pressure loss could be reached below the target.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.643-646
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• 2017

In a liquid rocket engine using hydrocarbon fuels, cooling of the combustion chamber wall is necessary to prevent the combustion chamber wall from melting or structurally deforming due to high heat flux. Among the various methods, regenerative cooling, which uses fuel as a coolant and then injects it into the combustion process, has good performance. This study investigated the heat transfer characteristics of kerosene as a coolant by varying the copper cross-sectional area, the flow rate in the channel, and the current applied to the channel. Convective heat transfer occurred rapidly when the cross-sectional area of the copper channel was small and when the kerosene flow velocity was fast.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.12
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• pp.109-116
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• 2005

Elastic-plastic structural analysis for regenerative cooling chamber of liquid rocket thrust chamber is performed. Uniaxial tension test is also conducted for the copper alloy in order to get material data necessary for the structure analysis. The results of uniaxial tension test reveal that copper alloy become ductile after brazing process and flow stress becomes lower as temperature becomes higher. As a result of structural analysis using the material data, the deformation of cooling channel is more increased by thermal load than by internal pressure of cooling fluid. Therefore, the results of analysis show that structural stability and cooling performance of combustion thrust chamber which is designed to endure mechanical load and minimized a channel thickness are improved by decreased thermal load as possible.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.04a
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• pp.69-73
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• 1992

일반적으로 사출성형법은 유동, 보압, 냉각과정등 크게 3단계로 나눌 수 있는 데 유동해석에 관한 수치해석은 Tadmor 등이 FAN(Flow Analysis Network) 방법을 도입하면서 실제 적용에 활발히 쓰이고있다. 그리고보압은 후충전 과정으로써 충전이 끝난후 수축된 부분을 보상하기 위해서 수행되는 단계이다. 본 연구에서는 실제 사출금형 제작 시 결정해야 될 냉각 채널의 위치, 크기, 수동에 대한 설계기준을 얻을 수 있는 냉각해석 프로그램을 개발하였다. 이를 위하여경계 요소법(Boundary Element Method)을 이용하였으며 일반적인 냉각 채널 즉, Annual, Baffle 및 Bubber등 에 대한 해석이 가능하도록 하였다.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.2
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• pp.87-95
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• 2018

The pressure loss in a cooling channel was investigated by conducting a numerical analysis, which was performed with a different channel angle in the axial direction, velocity of flow, and diameter of channels. The pressure loss did not change much with respect to the different channel angle. However, the pressure loss tended to decrease if the diameter of the channel increased and the velocity of the flow decreased. The results were quantified by a nondimensional method and compared to an existing experimental equation to validate them. The data obtained by this study would be helpful in the design process of a cooling channel considering the pressure loss.