• Title/Summary/Keyword: 내부결함

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Analysis of the Effect of Strain Hardening on Central Bursting Defects in Strip Drawing (판재 인발 에서 내부결함 에 대한 변형경화 의 영향 에 관한 해석)

  • 최재찬;김병민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.5
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    • pp.677-682
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    • 1985
  • 극치해석적인 상계정리를 기초로 하여, 평면변형 인발에서 발생하는 내부결함(central bursting)을 예측하기 위해 중심에서 공동(voids)을 가진 금속에 대해 비례흐름(proportional flow)과 내부결 함의 흐름을 비교하여 해석하였다. 이 결함을 촉진시키는 공정조건에 대한 판정식(criterion)을 변형경화 금속에 대해 유도하였다. 공동을 가진 금속은 공동들을 축소시키기 위해 정상적인 재 료(sound material)의 흐름과 동일 방법으로 흐를 수 있으며, 경우에 따라서는 내부결함을 확장 하기 위해 흐를 수도 있다. 본 연구에서는 다이의 경사각, 단면감소율 및 마찰 등의 어떤 공정 변수 영역에서 중심축 상에 많은 공동을 가진 변형경화 금속에서도 내부결함이 발생할 수 있다는 것이다.

Shape-Simplification Analysis Model for Fatigue Life Prediction of Casting Products Considering Internal Defects (내부 결함을 고려한 주조 제품의 피로수명 예측을 위한 결함 형상단순화 해석모델)

  • Kwak, Si-Young;Kim, Hak-Ku
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1243-1248
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    • 2011
  • Internal defects are a major concern in the casting process because they have a significant influence on the strength and fatigue life of casting products. In general, they cause stress concentration and can be a starting point of cracks. Therefore, it is important to understand the effects of internal defects on mechanical properties such as fatigue life. In this study, fatigue experiments on tensile specimens with internal defects were performed. The internal defects in the casting product were scanned by an industrial CT scanner, and its shape was simplified by ellipsoidal primitives for the structural and fatigue analysis. The analysis results were compared with experimental results for casting products with internal defects. It was demonstrated that it is possible to consider internal defects of casting products in stress and fatigue analysis. The proposed method provides a tool for the prediction of the fatigue life of casting products and the investigation of the effects of internal defects on mechanical performance.

A Study on Measurement of Internal Defects of Pressure Vessel by Digital Shearography(I) (전자 전단 간섭법을 이용한 압력용기의 내부결함 측정에 관한 연구(I))

  • Kang, Young-June;Park, Nak-Kyu;Ryu, Won-Jae;Kim, Kyung-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.393-401
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    • 2002
  • Pipelines in power plants, nuclear facilities and chemical industries are often affected by corrosion effects. It is important to inspect the internal defects in pipelines in oder to guarantee safe operational condition. We have taken relatively much time, cost and manpower to use conventional NDT methods because these methods are contact measuring methods. In this paper, we used digital shearography, a laser-based optical method which allows full-field measurement of surface displacement derivatives. This method has many advantages in practical use, such as low sensitivity to environmental noise, simple optical configuration and real time measurement. The experiment was performed with pressure vessels which has different internal cracks and detected internal cracks in the pressure vessels at a real time using phase shifting method.

A Study on Measurement of Internal Defects of Pressure Vessel by Digital Shearography(II) (전자 전단 간섭법을 이용한 압력용기의 내부결함 측정에 관한 연구(II) (전자 전단 간섭법을 이용한 압력용기의 내부결함 검출 시스템의 오차 분석))

  • Kang, Young-June;Park, Nak-Kyu;Ryu, Won-Jae;Kim, Dong-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.402-410
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    • 2002
  • Recently the necessity of study on optical measuring method using laser to detect the pipeline's defect in nuclear facilities, chemical industries and power plants has been increased. Because laser light can be delivered to a remote area without any difficulties, the application of laser in many industries can solve several difficulties from the limitation of access in danger area and reduce the risks of workers. Therefore, we applied a new experimental technique to the measurement of internal defects in pressure vessels with the combination of shearography and image processing technique and detected the internal cracks of pressure vessels in the former paper. In this paper, we used the same optical system as in the former study and found the optimum shearing magnitude by comparing the real length of specimen with experimental results. A variety of conditions were applied to certify the validity of this method. Actually, several specimens which have different lengths and depths were used in this experiment under the three diverse pressure. Consequently, we have carried out this experiment to determine the limit of measurement ability with analyzing errors.

X-선 Lang 토포그래피를 이용한 사파이어 단결정 웨이퍼 결함 분석

  • Jeon, Hyeon-Gu;Bin, Seok-Min;Lee, Yu-Min;O, Byeong-Seong;Kim, Chang-Su
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.371-371
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    • 2013
  • 사파이어 단결정 웨이퍼는 제조과정에서 결정 성장 조건 및 기계적 연마에 의하여 내부적인 결함이 발생할 수 있다. 사파이어 단결정은 일반적으로 LED용 기판 재료로 사용되며, 내부결함이 발생 시 기판 위의 GaN 등 layer의 결함도 함께 증가하므로 기판의 결함을 줄이는 과정이 중요한 이슈이다. 이 과정에 X-선 토포그래피는 단결정의 내부 결함을 모니터링 하는데 있어서 매우 유용한 방법이다. 이에 본 연구에서는 사파이어 단결정 웨이퍼에 내재하는 결함 형태를 X-선 Lang 토포그래피 방법(X-ray Lang Topography)으로 이미징하여 관찰, 분석하였다. Lang 토포그래피 방법은 X-선 투과법으로 넓은 부분을 우수한 강도와 분해능으로 내부 결함을 관찰할 수 있는 장점을 지니고 있다. X-선 source는 Mo $k{\alpha}$ 1을 사용하였으며, 시료는 c-plane 사파이어 웨이퍼를 사용하였다. 사파이어 웨이퍼의 (110), (102) 회절면의 X-선 토포그래피 이미지를 통해 전위 결함의 유형에 따른 이미지 패턴의 형성 메커니즘에 대해 연구하였고, 측정 회절면과 두께, 표면 데미지에 따른 전위 결함 이미지의 변화를 확인하였다. X-선 토포그래피 이미지를 통해 단결정 c-plane 사파이어 웨이퍼의 전위 결함의 형성 메카니즘 연구와 유형별 이미지와 회절면, 두께, 표면 데미지에 따른 이미지 변화 등을 확인하였다.

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Measurement of Inner Defects and out of Plane Deformation of Pressure Vessel in Piping of Circulation System Using Shearography (전단간섭법을 이용한 배관 순환 시스템에서의 압력용기 내부결함 및 면외변형 측정)

  • Kang, Chan-Geun;Kim, Hyun-Ho;Jung, Hyun-Il;Choi, Tae-Ho;Jung, Hyun-Chul;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.5
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    • pp.349-355
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    • 2014
  • Wall thinning defects can occur in the pressure vessels used in a variety of industries. Such defects are related to the flow velocity. Considering the fact that such vessels constitute up to 70 or 80% of the plant structures in a power plant, it is important to measure internal defects as part of a safety evaluation. In this study, optical measurement were applied in a non-destructive evaluation using shearography to ensure the safety and improve the reliability of a power plant through the non-contact, non-destructive evaluation of pressure vessels. In order to verify whether the pressure vessels contained faults, experimental and analytical investigation were conducted to measure any internal defects and out-of-plane deformation from inner temperature changes and pressure changes in the piping of the circulation system. The most important factors in this research were the thickness, width, and length of a defect. An increase in these could confirm an increase in the deformation. Thus, internal defects in a pressure vessel were measured using shearography, which made it possible to ensure the reliability and integrity of the pipe.

Internal Defect Analysis of Transformers using DGA (유중가스분석을 통한 변압기 내부결함 분석)

  • Kim, Seong-Hwan;Park, Tae-Sik
    • Journal of IKEEE
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    • v.24 no.1
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    • pp.354-359
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    • 2020
  • DGA(Dissolved Gas Analysis) is regularly performed to detect internal defects of power transformers and prevent failures. The overheating or discharging in the transformer can be confirmed by DGA but the defective parts should be identified by internal inspection. However, winding or iron core defects cannot be checked by internal inspection, so it is impossible to establish actions by DGA alone. In this paper, the internal defect mode is analyzed and presented based on the transformer internal inspection reports, and the internal defect can be predicted by considering DGA.

Imperfection Mode of Thin Metallic Sandwich Plate with Pyramidal Metallic Inner Structures (피라미드형 금속 내부구조체를 가진 얇은 금속샌드위치 판재의 결함 모드)

  • Ahn, Dong-Gyu;Sun, Hyang-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.187-192
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    • 2013
  • Thin metallic sandwich plate with pyramidal metallic inner structures is manufactured from a continuous projection welding between face sheets and inner structures. Due to the welding pressure, imperfections of inner structures induced by the deformation of the inner structures occur. The imperfections affect the response of the thin metallic sandwich plate subjected to low-velocity impact loading. The goal of this paper is to obtain a proper dominant imperfection mode of the thin metallic sandwich plate with pyramidal metallic inner structures. The variation of impact responses of the thin metallic sandwich plate for different imperfection modes are investigated by finite element analysis. The results of the FE analysis are compared to those of drop impact experiments. From the results of the comparison, it has been shown that the dominant imperfection mode of the thin metallic sandwich plate with pyramidal metallic inner structures is all type of symmetric imperfection mode with symmetrical imperfections of four struts.

Detection of Internal defects of a laminated plate using holographic interferometry (홀로그래피 간섭법을 이용한 층상평행판의 내부결함 탐상)

  • 김달우;한용규
    • Korean Journal of Optics and Photonics
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    • v.9 no.5
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    • pp.326-332
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    • 1998
  • A laminated plate which contains debonds is visualized and evaluated nondestructively by holographic interferometry. Characteristic vibration frequencies of the plate are found in which debonds appear as anomalies in the fringe pattern for realtime holography. A set of time-average holograms for the vibrating plate are generated at various positions using a piezoelectric transducer, and the anomalies in each reconstructed hologram are enhanced through image processing. The images are added together to show the distribution of debonds for the whole area of the test plate.

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Development of Internal Defect Detector of Automotive Transmission Parts Using Eddy Current (와전류를 이용한 자동차 변속기 부품의 내부결함 검출기 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.14 no.3
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    • pp.513-518
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    • 2019
  • The non-destructive testing equipment using an eddy current was developed to check for defect in the vehicle transmission component. A defect master sample was made to test all types of defects that occur in the component and also an eddy current detector was manufactured and used to test and detect all kinds of defects. In addition, testing was held against the actual defective items to investigate the cause and type of defects, and a comparative study was conducted based on results from the examination. The software system of the eddy current detector was developed so that even a non-specialist can make assessment of detect in the component from the test results displayed on the monitor.