• 제목/요약/키워드: 나노 윤활제

검색결과 17건 처리시간 0.019초

R-22 냉매 분위기하에서 스크롤 압축기 스러스트 베어링의 윤활특성 평가 (Performance Evaluation of Thrust Slide-Bearing of Scroll Compressors under R-22 Environment)

  • 조상원;김홍석;이재근;이형국;이병철;박진성
    • 대한설비공학회:학술대회논문집
    • /
    • 대한설비공학회 2006년도 하계학술발표대회 논문집
    • /
    • pp.590-595
    • /
    • 2006
  • This paper presents the friction and anti-wear characteristics of nano-oil with a mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear using nano-oil are evaluated using the thrust bearing tester for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and orbiting speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing orbiting speed and normal force. The friction coefficient of carbon nano-oil is 0.015, while that of pure oil is 0.023 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oil enhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

  • PDF

용융혼합 조건과 첨가제가 목분/폴리프로필렌 복합체의 기계적 특성에 미치는 영향 (Effects of Melt-blending Condition and Additives on Mechanical Properties of Wood/PP Composites)

  • 안성호;김대수
    • 폴리머
    • /
    • 제37권2호
    • /
    • pp.204-210
    • /
    • 2013
  • 첨가제(윤활제 및 산화방지제)와 용융혼합 조건(온도, 시간 및 로터 속도)이 폴리프로필렌(PP) 기반 WPC(wood polymer composite)의 기계적 특성에 미치는 영향을 조사하였다. WPC는 용융혼합 후 압축성형하여 제조하였다. 용융혼합 과정을 이해하기 위해 WPC 용융혼합물의 토크 변화를 측정하였다. 말레산무수물로 개질된 폴리프로필렌을 상용화제로, 나노점토를 보강재로 각각 사용하였다. WPC의 기계적 특성을 측정하기 위해 UTM과 충격시험기를 이용하였고 색차계를 이용하여 WPC의 용융혼합 조건에 따른 변색을 측정하였다. 기계적 특성 분석에 따른 최적용융혼합 조건은 $170^{\circ}C$, 15분, 60 rpm인 것으로 나타났다. 윤활제와 산화방지제의 함량이 증가할수록 WPC의 기계적 특성이 하락함을 확인하였다. 용융혼합 과정에서 목분만을 별도로 나중에 투입하는 이단계 방법이 전형적인 일단계 방법보다 WPC의 기계적 특성 향상에 더 효과적이었다.

액체 윤활제 첨가제용 알킬 기능화된 산화 그래핀의 합성/분산 및 트라이볼로지적 특성 (Synthesis, Dispersion, and Tribological Characteristics of Alkyl Functionalized Graphene Oxide Nanosheets for Oil-based Lubricant Additives)

  • 최진영;김용재;이창섭
    • 공업화학
    • /
    • 제29권5호
    • /
    • pp.533-540
    • /
    • 2018
  • 그래핀은 표면 에너지가 낮고 원자단위의 얇은 물질로서 다양한 소재의 표면에 코팅시키거나 윤활제에 분산시켜 접착력과 마찰을 줄여주는 우수한 윤활유 첨가제로 보고되고 있다. 본 연구에서는 산화 그래핀 나노시트를 세 가지 종류의 염화알킬(butyl chloride, octyl chloride 및 tetradecyl chloride)을 이용하여 액체 윤활제 첨가제용 기능화 산화 그래핀(alkyl functionalized GO, FGO)을 제조하였다. 제조한 기능화 산화 그래핀의 화학적 및 구조적 특성은 Fourier transform infrared (FT-IR), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), Raman spectroscopy, scanning electron microscope (SEM), and transmission electron microscope (TEM)으로 분석하였다. 제조한 기능화 산화 그래핀은 PAO-0W40 오일에 0.02 wt%의 농도로 분산시켰으며, 트라이볼로지적 특성을 high frequency friction/wear tester로 분석한 결과, FGO-14이 첨가된 PAO-0W40 오일은 ball-on-disk의 직선왕복운동 하에서 기유에 비해 ~5.88%의 마찰계수와 ~3.8%의 마모 트랙 폭을 감소시킴으로써 내마모성이 향상됨을 확인하였다. 본 연구에서는 산화 그래핀의 성공적인 기능화와 더불어 다양한 탄화수소사슬 길이에 따른 분산 안정성 및 트라이볼로지적 특성의 향상을 입증하였다.

CSS test에 의한 레이저 텍스쳐 디스크의 나노-트라이볼로지 (Nano-tribology of laser textured hard disk by contact start/stop test)

  • 김우석;황평;김장교
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2000년도 춘계학술대회논문집
    • /
    • pp.1589-1595
    • /
    • 2000
  • 레이저 텍스쳐와 미케니칼 텍스쳐 컴퓨터 하드디스크의 마찰과 마코 매카니즘이 Contact Start/Stop test 실행후의 특성들에 대해 연구되었다. 다양한 분석적이고 기계적인 테스트 기술들이 이용되었다. 형상, 조도, 화학적 조성, 기계적 성질, CSS 로부터 기인된 코팅의 마찰특성들에 대해 그 변화들을 조사하였다. 즉, AFM(Atomic Force Microscopy), Nano-Indentation, Nano-Scratch, TOF-SIMS(Time of Flight Secondary Ion Mass Spectroscopy), AES(Auger Electronic Spectroscopy)등이 이 연구에 적용되었다. 레이저 텍스쳐 범프의 표면조도와 미케니칼 텍스쳐 지역의 표면조도는 각각 대략적으로 4nm 와 7nm 감소되었다. 탄성계수와 경도값은 CSS test후에 증가하였고 가장 바깥쪽의 코팅층의 변형강화가 생겨났다. 자성층과 Ni-P 층 사이에 점착성의 문제가 확인되었다. TOF-SIMS 분석은 C 와 $C_2F_5$의 세기에 있어서 감소를 드러냈고 이것은 코팅 표면에 윤활제 요소의 마모를 확실시 할수 있는 결과로 나타났다.

  • PDF

압축기 부품소재 표면 적용을 위한 탄소 기반 고체 윤활막의 마찰 및 마모 특성 평가 (Evaluation of Friction and Wear Characteristics of Carbon-based Solid Lubricant Films for Surface Application of Compressor Parts)

  • 이성준;김창래
    • Tribology and Lubricants
    • /
    • 제38권5호
    • /
    • pp.222-226
    • /
    • 2022
  • Between diaphragms made of stainless steel (SUS), which is the main component of a hydrogen gas compressor, micro-slip occurs owing to repeated bending, resulting in scratches on the surface. The surface scratch of the compressor part is a problem with airtightness, which reduces the efficiency of the compressor; in severe cases, damage is a possibility. In this study, the changes in friction and wear characteristics due to the surface polishing of SUS and carbon-based solid lubricant films (graphene and CNT) were analyzed. Bare SUS, polished SUS, graphene film, and CNT film specimens were prepared. The surface roughness of the SUS was significantly reduced by surface polishing but increased by carbon-based solid lubricating films. In contrast, the friction coefficient maintained a similar value after surface polishing but was significantly reduced by the carbon-based solid lubricant films. In particular, the graphene film exhibited the lowest initial friction coefficient, while the CNT film exhibited the lowest overall average friction coefficient. Regarding the wear rate, polished SUS exhibited the lowest value, but the surface condition of the wear track showed that the carbon-based solid lubricating films were relatively less damaged. Although the wear rate measured was largely attributed to the solid lubricating film peeling off, the SUS surface under the film was considered protected.

카본 나노튜브 및 알루미나 첨가제가 윤활 및 마모특성에 미치는 영향에 대한 연구 (Study on Influence of Carbon Nanotubes and Alumina Additives to Lubrication and Wear Characteristics)

  • 윤창석;오대산;김현준
    • Tribology and Lubricants
    • /
    • 제33권5호
    • /
    • pp.220-227
    • /
    • 2017
  • In this work, carbon nanotube and nano-size alumina particle are exploited as additive for lubrication experiment. We used pin-on-disk type tribometer to investigate the tribological characteristics of lubricants with respect to additives and rotational speed. We conducted more than 15 trials of tribotests for two hours for each specimen to obtain stable and accurate frictional force and to create measurable wear track on the substrate. We conducted tests at the boundary/mixed lubrication regime to evaluate the influence of additives on the tribological characteristics. We found that the friction coefficient decreased as the rotational speed increased and as additives were added. In particular, the reduction of friction by adding additives was more significant at low rotational speed than at high rotational speed. We speculate that the additives helped to separate and protect the two contacting surfaces at low speed, while the influence of additives was not significant at high speed since sufficiently thick lubricant film was formed. The wear of the substrate was also reduced by adding additives to the lubricant. However, in contrast to friction, the amount of wear at high rotational speed was less when alumina particles were added to the lubricant than the amount of wear at low speed. We speculate that the increased wear at low rotational speed is as a result of the intermittent abrasive wear caused by alumina particles with uneven shape, while the reduced wear at high speed is as a result of sufficient film thickness which prevented the abrasive wear.

나노분말이 함유된 온간단조용 윤활제 마찰특성 (Friction Characteristics of Warm a Forging Lubricant Containing Nano Graphite Powder)

  • 김대원;김영량;이근안;최호준;윤덕재;신영철;이준균;임성주
    • 소성∙가공
    • /
    • 제21권1호
    • /
    • pp.13-18
    • /
    • 2012
  • During warm forging, materials are formed in the temperature range of $300^{\circ}C\sim900^{\circ}C$. In this temperature range, the friction between the forging die and the material is very high and has a negative effect on the forming process causing severe die wear and possible defects in the component because of stick-slip. Thus, lubrication characteristics are a very important factor for productivity during warm forging. In this paper, ring compression experiments were conducted to estimate the friction factor between the die and the materials as the main factor in characterizing the lubricant. Also, ring tests using normal graphite power as a lubricant coating system were compared with tests using nano graphite powder. The results confirm that the nano graphite is superior to the normal graphite in view of its lubricating effect. In addition, the friction factor (m) was estimated with respect to the amount of the nano graphite content in the lubricant. With 10 % nano graphite the friction factor had the lowest value as compared to other amounts. It can be concluded that the amount of the nano graphite in the coating system can be optimized to obtain the best lubrication condition between the die and the material using ring test experiments.