• Title/Summary/Keyword: 기어 강도

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Noise Source Identification of a Car A/V System (차량탑재용 A/Y 시스템의 소음원 규명)

  • 홍종호;이상호;강연준
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.10
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    • pp.930-938
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    • 2004
  • This paper presents the noise source identification of a car A/V system. There are two different kinds of noise sources noise generated by loading mechanism and rattle noise by externally forced vibration. A dynamometer has been made to produce stationary inertia to the loading mechanism of A/V system. Sound pressure spectra and sound intensity were measured by operating the dynamometer setup as various motor speeds, and the results were analyzed. A dominant rattle noise source about A/V system's components has been found by multi-dimensional spectral analysis. Residual spectrum method was applied for eliminating coherence between the vibration sources. In result, the dominant rattle noise source was identified by partial coherent output spectrum of individual vibration component.

Design and Its Influence Evaluation of Gear System Considering Vibratory Torque (진동토크를 고려한 기어시스템의 설계 및 영향 평가)

  • 이돈출;김지근;김태언;김상환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.316-323
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    • 2003
  • The gear system is commonly applied in the marine propulsion shafting system using the diesel engine with the power take off/in system and it also is necessary to reduce propeller revolution increasing the propulsion efficiency. The diesel engine has the advantage more than other thermal engines in high thermal efficiency and mobility. But the large vibratory torque which induced by higher combustion pressure is transmitted to these gears. In this paper, the surface durability and bending stress of gear system considering vibratory and transient torque is evaluated by ISO and AGMA regulation. And the influence of these in gear design is investigated with the theoretical analysis and onboard measurement result of torsional vibration.

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Profile-shifted Gears in Multi-axial Differential System (다축차동장치의 전위기어 해석)

  • Kang, Dong-Soo;Song, Chul-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.632-637
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    • 2011
  • A new tooth profile which is adjusted on the amount of addendum modification factor is proposed for reducing vibration and noise of gears. The transmission error of the new profile can be designed more uniformly than that of the standard involute profile. The basic concepts of tooth profile modification are to reduce the load in contact area and to find the appropriate profile modification factor for operation condition. In this study, gears were estimated to constructive safety of bending strength and contact strength durability by using ROMAX program, and were compared with results by design formula of AGMA standard.

Bending fatigue strength comparison of specimen and actual gear for Korea High-Speed Train (한국형 고속전철용 기어의 시편 및 실물 피로강도 평가)

  • 이동형;서정원;문경호;최경진
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.399-403
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    • 2002
  • The transmission system of high speed train serve in the severe condition compared with those of other trains, namely, they have to transmit high power to run with high speed and they have to make maximum use of the limited space. To clarify the strength of gear for Korea High-Speed Train, a bending fatigue test of gear specimen is performed and compare with actual gear's. From this result, specimen test is useful to infer S-N curve and endurance limit of actual gear that much time and expense are consumed.

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A Study on Durability of Seat Height Motor Gear by Angle (시트 하이트 모터 기어의 각도별 내구성에 관한 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.18-23
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    • 2019
  • In this study, structural and fatigue analyses of the motor gears that control the height of car seat were carried out at angles of $10^{\circ}$, $20^{\circ}$, and $30^{\circ}$. The study aims at examining which angle of the gear is superior in terms of effect on strength. In the structural and fatigue analyses, the force of 3136 N was applied to the gears, and the stress and deformation were obtained. As the analysis results, model B ($30^{\circ}$) is suggested to have the best strength and fatigue durability among the three models.

Strength Analysis of Complex Gear Train for Transmission of 21-Ton Grade Wheel Excavator (21톤급 휠 굴착기용 트랜스미션의 기어 트레인에 대한 강도 해석)

  • Lee, JunHee;Bae, MyungHo;Cho, YonSang
    • Tribology and Lubricants
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    • v.38 no.5
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    • pp.179-184
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    • 2022
  • The power train of transmission for 21-ton grade wheel excavator makes use of a complex gear train composed of a planetary and helical gear system to drive the wheel excavator by transmitting power to the axle. The complex gear train with a shift mode is an important part of the transmission because of strength problems in an extreme environment. To calculate the specifications of the complex gear train and analyze the gear bending and compressive stresses of the complex gear train, this study analyzes gear bending and compressive stresses accurately for the optimal design of the complex gear train with respect to cost and reliability. In this article, the gear bending and compressive stresses of the complex gear train are calculated using the Lewes and Hertz equation. Evaluating the results with the data of the allowable bending and compressive stress from the stress and number of cycles curves of the gears verified the calculated specifications of the complex gear train. A computer structure analysis is performed with the 3D model of the planetary and helical gears to analyze the structure strength of the complex gear train. The results demonstrate that the durability and strength of the complex gear train are safe, because the safety factors of the bending and compressive stresses are more than 1.0.

대형 베벨기어의 3차원 단조공정 및 단조 금형 설계

  • 정덕진;김정환;이종억;박세군
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.04a
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    • pp.26-26
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    • 1999
  • 가장 오래된 금속성형법 중의 하나인 열간 단조는 재결정온도-고상선(강재의 경우, 일반적으로는 1,200-l,28$0^{\circ}C$)의 온도로 재료를 가열하여 간단한 형상의 소재로부터 하나 또는 둘 이상의 공정을 통하여 최종제품을 생산해내는 소성가공법이며, 이것은 절삭 가공에 비하여 재료의 손실이 적으며, 생산속도가 빠르고 또한 단류선(flow line)의 방향으로 인장강도, 충격강도 등의 기계적 강도가 커야 할 필요가 있는 제품의 대량 생산에 적합한 가공법이다.

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The Strength Analysis of Gears on Hydro-Mechanical Continuously Variable Transmission for Forklift (지게차용 기계유압식 무단변속기의 기어류에 대한 강도해석)

  • Bae, Myung Ho;Bae, Tae Yeol;Choi, Sung Kwang
    • Journal of Drive and Control
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    • v.13 no.4
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    • pp.45-51
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    • 2016
  • The power train of a hydro-mechanical, continuously variable transmission for forklifts makes use of hydro-static units, hydraulic multi-wet disc brakes & clutches, and complex helical & planetary gears. The complex helical & planetary gears are very important parts of the transmission because of a strength problem. In the present study, we calculated the specifications of the complex helical & planetary gear train, and analyzed the gear bending and compressive stresses of the gears. It is necessary to analyze the gear bending and compressive stresses thoroughly for optimal design of the complex helical & planetary gears with respect to cost and reliability. In this paper, we analyze the actual gear bending and compressive stresses of complex helical & planetary gears using the Lewes & Hertz equation, and we also verify the calculated specifications of the complex helical & planetary gears by evaluating the results of the data of allowable bending and compressive stress using the Stress vrs Number of Cycles curves of gears.

Study on Weight Reduction of Rotorcraft Power Transmission System through Trade-off Design on Gearbox System Configuration (기어박스 시스템 형상 상쇄설계를 통한 로터크래프트 동력전달장치 경량화 연구)

  • Kim, Suchul;Lee, Geun-ho;Park, Young-jun;Cho, Seung-je;Yang, Gyebyung;Park, Kyungsu
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.6
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    • pp.8-14
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    • 2017
  • Gearboxes for power transmission of a rotorcraft transfer power generated by an engine to the fan and the pusher for up, down and forward flight. The gearboxes are divided into the main gearbox and the sub-gearbox. The main goal of the gearbox design is to design the weight as light as possible within a range that satisfies all given requirements (transmission power, mounting space, etc.). In particular, the initial conceptual design is very important to reduce the weight of the gearbox, since the weight can vary greatly depending on the system configuration, even if it has the same function. In this study, various conceptual designs of the gearbox according to the installation position of the engine were presented. Also, the element parts such as gears and bearings in each concept design were designed by sizing for their life, and the estimated weights of the conceptual system configuration were compared.

Prediction of Transmission Error Using Dynamic Analysis of a Helical Gear (헬리컬기어의 동적해석을 통한 전달오차 예측)

  • Lee, Jeongseok;Yoon, Moonyoung;Boo, Kwangsuk;Kim, Heungseob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1005-1011
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    • 2016
  • The fundamental reason for gear noise is transmission error. Transmission error occurs because of STE (static transmission error) and DTE (dynamic transmission error), while a pair of gears is meshing. These errors are generated by the deflection of the teeth and the friction on the surface of the teeth. In addition, the vibration generated by transmission error leads to excited bearings. The bearings support the shafts, and the noise is radiated after exciting the gear casing. The analysis of the contact stress in helical gear tooth flanks indicates that it is due to impact loading, such as the sudden engagement and disengagement of a gear. Stress analysis is performed for different roll positions, in order to determine the most critical roll angle. Dynamic analysis is performed on this critical roll position, in order to evaluate variation in stresses and tooth contact force, with respect to time. In this study, transmission error analysis was implemented on a spur and helical gear with involute geometry and a modified geometry profile. In addition, in order to evaluate the intensity of impact due to sudden engagement and significant backlash, the impact factor was calculated using the finite element analysis results of static and dynamic maximum bending stresses.