• Title/Summary/Keyword: 기어비

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Development of the injection mold structure for internal gears (내측기어 성형용 사출성형 금형구조의 개발)

  • Kwon, Y.S.;Jeong, Y.D.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.78-82
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    • 2008
  • Plastic gears are more and more widely used in many industrial machine elements. Plastic gear has higher properties such as light weight, wear resistance, and vibration absorbing ability than metallic gears. But, in case of using an inaccurate plastic gear, its tooth breakage happen and fatigue life is shortened due to increase of applying load and temperature rising on the tooth flank. Inaccuracy of plastic gears such as pitch circle roundness and tooth profile generates vibration and noise. In this study, an internal plastic gears which is molded by a new injection mold structure are developed. The new mold structure is called the HR3P(hot runner type 3plate mold) that has an improved runner system in order to have good filling balance. As a result from this study, an internal gear with very accurate roundness was developed by using design of experiment.

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Nonlinear Dynamic Characteristics of Gear Driving System with Tooth Modification (치형수정된 기어구동계의 비선형 동특성 해석)

  • 조윤수;최연선
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.9
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    • pp.688-693
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    • 2003
  • To reduce the vibration of a gear driving system. the modification of gear tooth from the orignal involute gear profile is usually done in gear manufacturers. The quantity of tooth modification has been decided on the basis of the interference between two gear teeth during gear meshing and the elastic deformation due to loading. However. the dynamic characteristics with tooth modification has to be investigated to avoid the instability to the variation of gear meshing stiffness and the nonlinearity due to gear backlash which results in sub- or super-harmonics in its responses. This research shows the dynamic characteristics with various tooth modifications in its type and quantity.

Design and Its Influence Evaluation of Gear System Considering Vibratory Torque (진동토크를 고려한 기어시스템의 설계 및 영향 평가)

  • 이돈출;김지근;김태언;김상환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.316-323
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    • 2003
  • The gear system is commonly applied in the marine propulsion shafting system using the diesel engine with the power take off/in system and it also is necessary to reduce propeller revolution increasing the propulsion efficiency. The diesel engine has the advantage more than other thermal engines in high thermal efficiency and mobility. But the large vibratory torque which induced by higher combustion pressure is transmitted to these gears. In this paper, the surface durability and bending stress of gear system considering vibratory and transient torque is evaluated by ISO and AGMA regulation. And the influence of these in gear design is investigated with the theoretical analysis and onboard measurement result of torsional vibration.

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Development of a new injection mold structure for internal gears (새로운 내측기어 성형용 사출성형 금형구조의 개발)

  • Kwon, Youn-Suk;Je, Deok-Keun;Jeong, Yeong-Deug
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.129-133
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    • 2008
  • As a rotating machine element, plastic gears are more and more widely used in such as industrial machine element, since plastic gear is lighter, higher wear-resistance, and higher vibration absorbing ability than metal gears. When operating plastic parts, tooth breakage and fatigue life shortened due to increasing number of applying load and tooth flank temperature rising, such that accuracy of plastic gears is divided from allowable range to cause vibration and noise. On this study, a internal plastic gears are developed which improved the filling balance molding process by a new injection mold structure. The new mold structure called HR3P(hot runner type 3plate mold). As the result from this studies, we obtained a very accurate roundness internal gears by using design of experiment.

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Analysis on the Qualitative Performance of a Power Split/Circulation Transmission (동력분기/순환구조 동력전달계의 정성적 성능 해석)

  • Lim, W.S.;Lee, D.J.;Lee, J.M.;Park, Y.I.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.212-223
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    • 1995
  • To improve the efficiency of a power transmission system with slip elements, power split/circulation system is applied. The performance of a power split/circulation system varies widely by the change of the followings; the layout of system, the type and gear ratio of planetary gear, the performance of slip element, etc. Therefore, when one designs such a power transmission system or when one determines the economic/power mode of system, a certain performance prediction method is needed. In this study, the internal power flow pattern of a power split/circulation system is theoretically analyzed on several transmission systems. And an effective performance prediction method(so called performance locus diagram) is presented. By this method, the effects of design factors can be easily understood and the qualitative performances of system can be clearly evaluated.

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Vibration Analysis of Geared Rotor System (기어전동 회전축계의 진동해석)

  • Kim, K.D.;Kim, Y.H.;Yang, B.S.;Lee, S.J.
    • Journal of Power System Engineering
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    • v.4 no.1
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    • pp.60-67
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    • 2000
  • As the speed of rotating machines increases and also their weight decreases, the coupling between lateral and torsional vibrations must be considered. In the past, rotordynamics and geardynamics have tended to treat the lateral and torsional vibrations of the system elements as separate and decoupled mechanisms. In the paper, the coupled lateral-torsional free and forced vibration of rotors trained by gears is analyzed using finite element method. Also the complicated variation of the meshing stiffness as a function of contact point along the line of action is estimated correctly. The gear mesh model is assumed to be linear with constant average mesh stiffness.

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Complex Planetary Gear Train for a Plug type Passenger Door (복합유성기어장치를 적용한 플러그 방식 출입문의 변속장치)

  • 김연수;홍재성;박성혁;백남욱;이병송
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.170-177
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    • 2001
  • Since plug type passenger door has two motion modes, power transmission unit must be capable of plug-in or plug-out, and sliding mode. Complex planetary gear train is proposed, which is composed of two 2K-H, I type planetary gear units. For the proposed complex planetary gear train, ranges of addendum modification coefficients which would not lead to interferences is analyzed, and optimal addendum modification coefficients among these ranges which generate the maximum efficiency are presented. Based on the interference, efficiency and torque ratio analysis results, complex planetary new train is designed and manufactured.

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Effect of rotor slip on the gear ratio of wobble motor (회전자 슬립이 wobble 모터의 기어비에 미치는 영향)

  • Yun, Seo-Jin;Lee, Eun-Woong;Woo, Sung-Bong
    • Proceedings of the KIEE Conference
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    • 1999.07a
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    • pp.339-341
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    • 1999
  • This paper presents the gear ratio of wobble motor, accounting for finite friction in contact point. The gear ratio of a wobble motor is affected by rotor slip, which is a function of motive torque, excitation angle, and friction torque. The gear ratio of a wobble motor can be expressed as a constant term plus a term that accounts for rotor slip. The ideal gear ratio is constant term and is equal to the rotor radius divided by the distance between the center of the rotor and the center of the stator. The rotor-slip term is shown to be directly proportional to the contact point friction torque and inversely proportional to the square of the excitation voltage.

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Performance Analysis of Singularity-Free 3-DOF Parallel Haptic Device with Redundanct Acutation (여유구동을 지닌 무특이점 병렬형 3 자유도 햅틱기구의 성능행석)

  • Kim, Tae-Joo;Chung, Goo-Bong;Lee, Jae-Hoon;Yi, Byung-Ju;Suh, Il-Hong
    • Proceedings of the KIEE Conference
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    • 2003.07d
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    • pp.2396-2398
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    • 2003
  • 세 개의 체인으로 구성된 병렬형 3 자유도 기구는 특이점을 지님으로 인하여 햅틱기구로 활용시 불특정한 힘반영으로 인해 제한요소가 발생한다. 본 논문은 여유구동을 활용함으로써 특이점을 해소하고, 힘반영의 크기를 증가시킴으로써 햅틱기구의 성능을 향상시키는 것을 목적으로 한다. 또한 여유구동 모터를 베이스에 부착함으로써 관성력을 최소화 시키고, 와이어와 기어비를 활용하여 부드럽고 큰 힘반영 능력을 가능케 했으며, 시뮬레이션을 통해 힘반영 성능을 확인하였다.

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Analysis of Agricultural Working Load Experiments for Reduction Gear Ratio Design of an Electric Tractor Powertrain (전기구동 파워트레인의 감속기어비 설계를 위한 농용 트랙터의 작업 부하 분석)

  • Kim, Jung-Yun;Park, Yeong-Il
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.138-144
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    • 2012
  • Recent environmental issues such as exhaust gas and greenhouse effect make the agricultural machinery market takes into account the hybrid and electric propulsion technology used in automotive engineering. Generally the agricultural machinery, particularly an agricultural tractor, needs large load capacity and long continuous operating time comparing with conventional vehicles. In case of a pure electric tractor, it is necessary for considering large capacity batteries and long charging time. Therefore we take an AER extended PHEV (All Electric Range extended Plug-in Hybrid Electric Vehicle) power transmission system in developing an electric tractor in this study. First we propose a PHEV powertrain structure in order to substitute the conventional diesel engine equipped tractor. And we performed the road tests using a conventional mechanical tractor with various load conditions, which were classified and statistically treated real agricultural works. The test results were analysed with respect to the power characteristics of the power source. Finally using the test result, we designed two-stepped reduction gear ratios in the proposed an electric tractor powertrain for carrying out typical agricultural works.