• Title/Summary/Keyword: 기어드 모터

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Development of the Mechanical Power Monitoring System for Planetary Reduction Motor using Hall Effect Sensor (홀 이펙트 센서를 이용한 유성기어 감속기모터의 동력 모니터링 시스템 개발)

  • 장인훈;오세훈;심귀보
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2004.10a
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    • pp.201-204
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    • 2004
  • 감속기가 사용되어지는 경우 부하의 변동이나 구동부의 상태변화에 따라 모터의 토크, 회전수 등이 변하는데 이러한 값들을 모니터링 하면 부하의 변동이나 구동부를 진단할 수 있다. 본 논문은 유성기어를 이용한 기어드 모터를 제작하고, LCD를 포함하는 간단한 사용자 인터페이스를 통해 전달 Torque, 전달회전수(rpm), 전달동력을 확인할 수 있는 소형의 표시기가 있는 감속기에 관한 것이다. 일반적으로 전달 토크를 측정하는 장비는 크기가 크고 고가이며 계측기를 연결하고 측정하는 과정이 매우 번거로울 뿐만 아니라 지속적인 유지보수가 필요한 단점이 있다. 본 논문에서 제안하는 유성기어를 사용하면 간단히 모터의 토크 및 회전수를 측정할 수 있고 측정값을 표시하는 표시기를 모터에 부착할 수 있다. 측정 및 표시기는 기존 가격에 비해 매우 값싸게 제작할 수 있고 유지보수가 필요 없으며 검출 값을 시스템 제어부에 피드백 시키면 자기진단이 가능해진다. 특히 블루투스를 이용한 무선 통신기능을 부과하면 원격 모니터링이 가능하고 복수 모터유닛의 네트워크 구성이 용이하며 인터넷을 통한 데이터 통신으로의 확장이 가능하다.

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자동차용 소형모터의 소음ㆍ진동 개선을 위한 WORM 가공기술 개발

  • 이인환;강동배;안증환;김화영;조승환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.222-222
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    • 2004
  • 국내를 비롯한 전 세계적으로 자동차의 고급화가 진행됨에 따라 Power window, Seat adjusting, Pedal adjusting, Sunroof, Mirror adjusting, Electric shift motor등과 같이 각종 편의 및 안전장치 구동을 위하여 자동차용 기어드 모터 및 응용제품의 사용이 급증하고 있는 추세에 있고 그에 따른 모터 및 구성부품에 대한 요구수준도 점차 높아지고 있는 현실에 있다. 그러나, 자동차용 부품의 특징인 대량생산과 원가절감이라는 현실적인 제약에 의해 원하는 정도 달성 및 제품의 성능 향상과 경쟁력확보에도 큰 어려움을 겪고 있는 것이 업계의 현실이다.(중략)

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Noise Analysis of Geared Motor using Cepstrum and Comb Lifter (Cepstrum과 Comb Lifter를 이용한 기어드 모터의 소음 분석)

  • Lee Min Hwan;Kang Dong Bae;Kim Hwa Young;Ahn Jung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.5 s.170
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    • pp.72-79
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    • 2005
  • Gearing system emits inconsistent noise from gear teeth impact in case of gear defects. But, it is not easy for inspection operator in production line to distinguish objectively the defective product. Therefore, customer complains continuously bad noise of the geared motor. Because impulsive signal at low frequency has a tendency not to appear in frequency domain, it is difficult to separate the gear inconsistent noise of defective gear from overall geared motor's noise using general signal processing method such as FFT. In this paper, the method to estimate more objectively the inconsistent noise of gearing system and to measure the quantities is suggested. Suggested method uses Cepstrum, Autocorrelation, Comb Lifter and Inverse Cepstrum by turns to make objective quantities about noise level.

Development of the Power Monitoring System for the Planetary Geared Motor using Hall Effect Sensor (홀 이펙트 센서를 이용한 유성기어 감속기모터의 동력 모니터링 시스템 개발)

  • Jang, In-Hun;Sim, Kwee-Bo;Oh, Se-Hoon
    • Journal of the Korean Institute of Intelligent Systems
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    • v.14 no.7
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    • pp.914-919
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    • 2004
  • When the motor is rotating, the torque and rpm are varying as the loads or the driving status connecting through reduction units are changing. On the contrary, one can monitor the changes of the loads or the driving status in the manner of measuring motor torque and rpm. There is a torque measuring method using the strain gauge and bridge circuit. But, because this is the contact method, it has the life time which is dependent on rotating velocity and used time. So this system demands on replacement of some Parts or whole system itself for maintenance. And this system is also relatively big and expensive, requiring preceding annoying process. In this paper, we are going to suppose non-contact method to measure torque and rpm using the Hall effects sensor For this we have made the planetary geared reduction motor with Hall sensors and with the monitoring system. The monitoring system displays the sensing data(torque, rpm) and calculated data( power) and also has the network capability with Bluetooth protocol. Our solution is much more inexpensive ;md simple method to measure torque and rpm than before.

Development of Hi-efficiency Direct Drive PMAC Controller for Screen Door (스크린도아용 고효율 직접구동 PMAC Driver 개발)

  • Park, Jae-Sam
    • Journal of Korea Society of Industrial Information Systems
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    • v.17 no.7
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    • pp.35-41
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    • 2012
  • To control screen door installed in the subway platform, geared BLDC motors have been being used. However, because of the geared mechanisms, the control profile of the screen door in slow speed is very poor. Moreover, geared mechanism tends to leads system malfunctions and low efficiency. To overcome those problems, in this paper, the techniques of developing hi-efficiency direct drive gearless PMAC motor controller and application example to control the screen door of subway platforms are proposed. The developed system has advantages that; the energy efficiency has been increased by adopting gearless PMAC motor; the system break-down factor has been decreased due to the actuator mechanism has been simplified. In this paper, the screen door control system structure, PMAC motor drive circuit design, implementations of vector control algorithm, and test results are shown.

The Cutting Tool-workpiece Interference Simulation for Worm Screw Machining by Side Milling (워엄 스크루 가공용 사이드 밀링의 공구 간섭 시뮬레이션)

  • Lee, Min-Hwan;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.11-18
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    • 2011
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear. For mass production of a high quality worm, the current rolling process is substituted with the milling process. Since the milling process enables the integration of all operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. In this study, the tooling system for side milling on a CNC lathe to improve machinability is developed. However, the cutting tool-workpiece interference is important factors to be considered for producing high quality worms. For adaptability of various worms machining, the tool-workpiece interference simulation system based on a tool-tip trajectory model is developed. The developed simulation system is verified through several kinds of worms and experimental results.

The Cutting Tool-workpiece Interference Simulation for Worm Screw Machining by Planetary Milling (워엄 스크루 가공을 위한 플래내터리 밀링의 공구 간섭 시뮬레이션)

  • Lee, Min-Hwan;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.12
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    • pp.47-54
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    • 2009
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear. For mass production of a high quality worm, the current rolling process is substituted with the milling process. Since the milling process enables the integration of all operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. In this study, the tooling system for planetary milling on a CNC lathe to improve machinability is developed. However, the cutting tool-workpiece interference is important factors to be considered for producing high quality worms. For adaptability of various worms machining, the tool-workpiece interference simulation system based on a tool-tip trajectory model is developed. The developed simulation system is verified through several kinds of worms and experimental results.

Analysis of Geared-Motor Manufacturing System Using Simulation (시뮬레이션을 이용한 기어드모터 생산시스템 분석)

  • 이영해
    • Journal of the Korea Society for Simulation
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    • v.4 no.2
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    • pp.69-78
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    • 1995
  • Simulation is generally used for the performance analysis and optimization of manufacturing systems. Therefore in this paper using the simulation techniques we obtain the information about the efficiency improvement and the optimization. Because simulation optimization method is subjected to the applied field and environment the general simulation optimization method does not exist. So we do not take the fixed optimization procedure but suggest the alternative one which is modified for applied field. This procedure supplies the optimized simulation information and helps improve the productivity of Geared-Motor assembly line. In order to optimize the manufacturing system we use two simulation languages, FACTOR/AIM and SLAMSYSTEM. The former gives the abundant output information. The latter gives the flexibility in simulation modeling.

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