• Title/Summary/Keyword: 급속 냉각 기술

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The Analysis of temperature characteristics on M/CGS thin film devices (M/CGS 이중구조를 갖는 박막소자의 온도특성분석)

  • Kwon, Y.H.;Moon, H.D.;Kim, H.Y.;Kim, Y.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.826-829
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    • 2003
  • Metal/chalcogenide glass semiconductor(CGS) thin film devices were produced in the vacuum evaporator by the methode of vacuum thermal evaporation. We investigated the influence of the correlations of thickness of metal and CGS upon the concentration of Metal in a CGS thin film. It has shown that M/CGS thin film devices were very sensitive to temperature.

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Numerical Analysis of CO2-Based Rapid Mold Cooling Technology (CO2 기반 금형 급속 냉각기술의 수치해석적 연구 )

  • Jae Hyuk Choi
    • Design & Manufacturing
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    • v.17 no.3
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    • pp.61-66
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    • 2023
  • In this study, we developed a simulation methodology for a technology that rapidly cools molds by directly spraying them with CO2 in its liquefied gaseous state. Initially, a simulation verification process was conducted using ANSYS Fluent's heat transfer analysis based on temperature values measured in prior research experiments, ensuring a comparable temperature could be calculated. Subsequently, the validated analysis method was employed to evaluate design factors that exert the most significant influence on cooling. An evaluation was conducted based on three factors: part thickness, mold thickness, and the melting temperature of material. Using a full factorial design approach, a total of 27 analyses were completed and subsequently calculated through analysis of means. The impact assessment was carried out based on the temperature values at the product's core. The results indicated that the thickness of the mold had the highest influence, while the melting temperature of material had the least.

Polymer Microlens Fabrication (폴리머 마이크로렌즈 제작)

  • Ryoo, Kunkul;Kim, Younggeun;Jeon, Kwangseok
    • Clean Technology
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    • v.11 no.4
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    • pp.205-211
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    • 2005
  • There have been many technologies and materials proposed for realizing microlens array, and plastic injection is recognized as the most promising one because of several merits such as optical properties, impact resistance, formability, lightening and environmental adaptability. Since PR reflow for injection template fabrication enables the lens shape control easier, and the sample technology more effective for mass production, it lowers the cost, enhances integration, and reduces process steps, which leads to be environmentally benign. However injection of polymers may face the difficulty of formability depending on their properties. In order to overcome the difficulty, fast heating/cooling technology was introduced in this study, and microlenses were fabricated and evaluated. template obtained by PR reflow method was heated and cooled fast during injection to fabricate microlens array. PC and PMMA polymer materials were compared, and it was realized that PMMA showed much better formability due to its lower melting temperature. Injection parameters of pressures and velocities were driven out for injection optimization.

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Development of simulation method for heating line optimization of E-Mold by using commercial CAE softwares (전산모사 프로그램을 이용한 E-MOLD의 Heating Line 배치의 최적화 설계에 관한 연구)

  • Chung, Jae-Youp;Kim, Dong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.6
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    • pp.1754-1759
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    • 2008
  • To produce plastic parts that have fine pattern through conventional injection molding, a lot of difficulties follow. Therefore, rapid heating and cooling methods are good candidates for manufacturing injection-molded parts with micro/nano patterns. In this study, we adopted the E-Mold patent technology. The mold for E-Mold technology has a separate heated core with micro heaters. It is very important to optimize the lay-out of the heaters in heated core because it influences both control and distribution of mold temperature. We developed a optimization method of heating line lay-out by using commercial softwares and compared the output with the experimental results. We used Pro-Engineer Wildfire 2.0 for the mold design, ICEMCFD for mesh generation, and FLUENT for heat transfer simulation. The simulation results showed the temperature profile from $60^{\circ}C$ to $120^{\circ}C$ or $180^{\circ}C$ during heating and cooling process which were compared with the injection molding experiments. We concluded that the simulation could well explain the experimental results. It was shown that the E-Mold optimization design for heater lay-out could be available through the simulation.

Study on the Design Optimization to Improve Injection Molding Performance of Plastic Regulator Rail (플라스틱 레귤레이터 레일 성형 최적화연구)

  • Lee, Haeng-Soo;Byun, Hong-Seok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.12
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    • pp.5709-5715
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    • 2012
  • Injection molding product is commonly used for reducing the weight of automotive vehicle, and door regulator guide rail with plastic material is also made by injection molding process. In order to improve the injection molding performance of plastic regulator guide rail, optimal molding condition is suggested by numerical simulation and DOE after obtaining the sensitivity of parameters for regulator rail manufacturing on warpage and fill time. Furthermore, multi direct gate method and optimal cooling circuit are introduced to get the uniform temperature distribution and better cooling efficiency in molding product. The effect of the proposed design on the injection molding performance is verified by the test of prototype of plastic regulator guide rail.

A novel time scale of dynamic heterogeneity in a supercooled liquid system

  • Mun, Seok-Jin;Park, Gye-Hyeon;Park, Sang-Won;Jeong, Yeon-Jun
    • Proceeding of EDISON Challenge
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    • 2015.03a
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    • pp.138-146
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    • 2015
  • 액체 상태의 물질이 매우 급속하게 냉각되면 일반적으로 과냉각액체(supercooled liquid) 상태에 도달한다. 과냉각액체는 더 낮은 온도에서 유리상(glass phase)으로 상전이를 일으킨다고 알려져 있는데, 이때 나타나는 동역학적 불균일성(dynamic heterogeneity)은 상전이를 기술하는데 중요한 역할을 한다. 그러나 일반적인 액체의 상전이를 연구할 때 주로 사용되던 상관함수(correlation function)으로는 이러한 불균일성을 정량적으로 표현하기 어렵기 때문에 동역학적 민감도(dynamic susceptibility)나 multi-time correlation function 등 동역학적 성질(dynamic property)로부터 특징적인 시간 개념 및 거리 개념을 도출하려는 연구가 많이 진행되어 왔다. 본 논문에서는 일반적으로 특징적인 거리 개념을 도출해 내는데 사용되는 4점 밀도 상관함수(four-point density correlation function)인 dynamic susceptibility(${\chi}^4$)가 입자 밀도의 요동(fluctuation)의 상관관계(correlation)가 지속되는 특징적인 시간 개념에 대한 정보 또한 포함하고 있다는 점에 주목하였다. 이에 따라 ${\chi}^4$의 시간에 대한 적분인 ${\tau}_4$를 새롭게 도입하였으며 그 결과로 ${\tau}_4$는 three-time density correlation function으로부터 도출한 ${\tau}_{Dh}$와 같은 축척(scaling)을 가지는 것을 확인하였다. 과냉각액체에 대한 장난감 모형(toy model)의 일종인 "Lennard-Jones potential 하에서 운동하는 서로 다른 두 종류의 입자들"을 연구에 사용하였다.

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Microstructure and Magnetic Properties of Rapidly Solidified Nd-Fe(-Co) and Sm-Co(-Fe) Laves Compounds (급속냉각된 Nd-Fe(-Co)와 Sm-Co(-Fe)계 Laves 화합물의 미세조직과 자기특성)

  • 이우영;최승덕;양충진
    • Journal of the Korean Magnetics Society
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    • v.1 no.1
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    • pp.17-24
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    • 1991
  • Laves phases of $NdFe_2$, $Nd{(Fe_{0.5})}_2$, $SmCo_2$ and $Sm{(Fe_{0.5}Co_{0.5})}_2$ stoichiometry were prepared using a rapid solidification technology. Low temperature magnetic properties show ferromagnetic behaviors for the $Nd{(Fe_{0.5}Co_{0.5})}_2$, $SmCo_2$ and $Sm{(Fe_{0.5}Co_{0.5})}_2$Nd(Feo,Coo,) Laves compounds while a sort of spin reorientation has been suggested for the supposed composition of $NdFe_2$ alloy. This rapidly solidified $NdFe_2$ alloy is believed to consist of metastable rhombohedral $NdFe_7$ phase plus fine particles of Nd-rich phase. Some evidence of phase transition from the mixture of unstable $NdFe_7$ compound plus Nd-rich to $Nd_2Fe_{17}$ plus Fe-Nd-O phase was obtained after annealing the $NdFe_2$, alloy. The pseudo-binary Laves compound, $Sm{(Fe_{0.5}Co_{0.5})}_2$ exhibits a high coercivityof 4 kOe at room temperature with Curie temperature of $400^{\circ}C$ while the $Nd{(Fe_{0.5}Co_{0.5})}_2$ compound shows a magnetic moment of $2.8\;{\mu}_B/f.u.$.

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Compositional Effect on the Magnetic Properties of Nd-Fe-Co-B and Nd-Fe-Co-Zr-B Bonded Magent (합금조성에 따른 Nd-Fe-Co-B 및 Nd-Fe-Co-Zr-B계 본드자석의 자기특성)

  • 최승덕;이우영;양충진
    • Journal of the Korean Magnetics Society
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    • v.1 no.2
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    • pp.60-68
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    • 1991
  • In compacting the melt-spun $Nd_{14}Fe_{76}Co_{4}B_{6}$ and $Nd_{10.5}Fe_{79}Co_{2}Zr_{15}B_{7}$ magnetic powders. the difference in composition induces a different behavior of closed packing rate as a function of aspect ratio of the powders. The $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ alloy having a low Co/Fe ratio (low density) shows the better green density to have an enhanced closed packing rate. An empirical power equation relating the green density with the compacting pressure was obtained such as ${\phi}(g/cm^{2})=5.2~5.6{\times}P^{0.045~0.065}(ton/cm^{2})$. The $Nd_{14}Fe_{76}Co_{4}B_{6}$ alloy having a high Nd/Fe ratio possesses much finer grain size(50~60 nm) than that of $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ alloy and shows the higher coercivity($iH_{c}=14~15kOe$). The higher Nd/Fe ratio in the melt-spun Nd-Fe-Co-B alloy, where the domain wall pinning mechanism was found to be predominant, assists the formation of Nd-rich grain boundary phase acting as a pinning site. The grain boundary ranges over $12~16\;{\AA}$ thick in the Nd-Fe-Co-B alloy while it ranges over $8~12\;{\AA}$ thick in the Nd-Fe-Co-Zr-B alloy.

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Effect of equivalence ratio on operation of 3MWth circulating fluidized bed for biomass gasification (3MWth급 순환유동층 바이오매스 가스화기의 운전에서 Equivalence ratio 영향)

  • Park, Seongbum;Lee, Jeoungwoo;Song, Jaehun;Pak, Daewon
    • Journal of the Korean Applied Science and Technology
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    • v.34 no.1
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    • pp.58-65
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    • 2017
  • Fluidized bed gasification is technically and economically proven technology, which shows the high possibility of realization and commercialization. However, in Korea, development of FBG to the commercial scale for power generation and industry is mainly blocked by the fact that there is no experience of design, troubleshooting and operation of even pilot scale fluidized bed gasifier. In this study, a $3MW_{th}$ circulating fluidized bed(CFB) was newly developed for biomass gasification. The fluidized bed was mainly composed of circulating and bubbling fluidized reactors integrating in-situ tar removal step in the system. For cleaning of the tar and acid gas in the product gas, the sequential gas cleaning process comprised of a ceramic filter, rapid quencher and wet scrubber was adopted. Effect of equivalence ratio was investigated to find the optimal operating conditions for the $3MW_{th}$ integrated system of fluidized bed gasification.

Crystal Structure and Low Temperature Magnetic Properties of Melt-Spun $Sm_{2}Co_{7}B_{3}$ Compound (급냉응고된 $Sm_{2}Co_{3}B_{7}$ 화합물의 결정구조와 저온 자기특성)

  • Yang, C.J.;Lee, W.Y.;Choi, S.D.
    • Journal of the Korean Magnetics Society
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    • v.3 no.4
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    • pp.284-288
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    • 1993
  • Low temperature magnetic properties and crystal structures of melt-spun $Sm_{2}Co_{7}B_{3}$ compound were characterized. The magnetic measurements in the temperature range 77 K~450 K indicated that a spin-reorientation took place at about 150~160 K. A large anisotropy was observed(Ha=135 kOe at 300 K, 725 kOe at 77 K) for $Sm_{2}Co_{7}B_{3}$ although the magnetic moment is rather low. The crystal structure of the $Sm_{2}Co_{7}B_{3}$ compound was analyzed in detail by Rietveld analysis of powder diffraction pattern, and it was revealed that B(4h) atoms are not placed in the Sm(2e) layer but in between the Sm(2e) and Co($6i_{1}$) layers.

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