• Title/Summary/Keyword: 급랭

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Research for refining processes to produce high-purity polycrystalline silicon from domestic quartzite mine (국내 규석광으로부터 고순도 실리콘 제조를 위한 정련 공정에 관한 연구)

  • Moon, Byung Moon;Kim, Gangjune;Koo, Hyun Jin;Park, Dong Ho;Yu, Tae U
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.48-48
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    • 2011
  • 2010년 약 19.5 GWp 의 규모로 성장한 태양광 시장의 주요 소재는 실리콘을 이용한 태양전지이며, 고성능 및 고효율 태양전지 시장이 급성장 하였다. 이러한 고품질 태양전지에 사용되는 주요 원료인 9N 급 폴리실리콘은 2008년 4월 $265/kg 까지 상승하였으나, 점차 하향안정세에 있으며, 급속한 가격 경쟁을 통해 당분간 장기공급가가 50$/kg 이하로 하락할 것으로 전망된다. 이러한 실리콘 제조기술 중 가장 많이 사용되는 기술은 Trichloro-silane (TCS) 또는 Mono-silane (MS)를 사용하는 기상법인 일명 Siemens 공정이다. 이러한 기상법의 경우 12N 이상의 초고품질 실리콘 제조가 가능하나, 대규모의 설비투자(1억원/폴리실리콘 1톤)와 높은 에너지(120 kWh/kg)가 요구된다. 이에 최근 기상법이 아닌 야금학적인 정련법에 대한 기술이 개발되고 있으며, 이는 금속 실리콘을 슬래그 처리, 편석 분리, 응고 급랭, 전자빔, 플라즈마 등을 이용하여 정련하는 공정을 말한다. 야금학적 정련법은 순도 면에서 기상법에 비하여 낮은 단점이 있음에도 불구하고, 여러 장점들로 인해 활발히 연구되며 점차 실용화 되고 있는 매우 유용한 기술이다. 야금학적 정련법의 주요 장점은 기상법에 비해 약 25% 정도의 설비 투자비로 가능하고, 금속 실리콘을 직접 사용하며, 에너지 payback이 짧다. 또한, 산 및 염화실렌을 사용하지 않으므로 환경 문제를 적게 야기하고, 생산설비의 확장성도 매우 높다. 본 연구에서는 국내 규석광을 이용하여 일련의 정련 공정을 거쳐 고순도SG(Solar Grade)급 실리콘을 제조하고자 하였다. 실리콘 용융 환원로를 개발하고 순도를 높이기 위해 슬래그정련법을 이용하였으며, 생산된 3N 급의 금속 실리콘을 비기상법정련 방식인 일방향 응고와 플라즈마 정련 및 전자기유도 용해법을 이용하여 고순도의 실리콘을 제조하였다. 본 연구에서는 상업생산을 개시한 외국의 E사와 비교하여 산침출공정을 거치지 않으므로 실리콘회수율 및 환경부하 절감의 장점을 갖고 있으며 최종 순도 실리콘 6N 이상, 보론 함유량 0.2 ppm 이하를 달성하였으며, 기존 기상법 대비 약 20%의 전력 감소와 약 13%의 금속실리콘 원료 절감 효과가 있었다. 저가/고순도 SG급실리콘의 제조기술 개발은 향후 세계 태양광 시장에 대한 경쟁력을 확보하고, 시장 점유율 상승에 기여할 수 있으며, 산업 확대를 통한 주변 산업으로의 파급 효과가 매우 클 것으로 예상된다.

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Mineralogical Characteristics of Tachylite occurring in Basic Dike, Basaltic Agglomerate Formation, Ulleung Island and Its Implications of Volcanic Activity (울릉도의 하부층 현무암질 집괴암 층내 염기성 암맥에서 산출되는 타킬라이트의 광물학적 특성과 화산학적 의미)

  • Bae, Su-Gyeong;Choo, Chang-Oh;Jang, Yun-Deuk
    • Journal of the Mineralogical Society of Korea
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    • v.25 no.2
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    • pp.63-76
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    • 2012
  • Tachylite, black basaltic glass formed by the rapid cooling of molten basalt, locally occurs at the Basaltic Agglomerate Formation (BAF), the lowest formation of Ulleung Island. The purposes of this study are to characterize the occurrence and mineralogy of tachylite and to elucidate its formation condition, with emphasis on its fracture pattern, which can serve as implications for the early volcanic activity of Ulleung Island. To this end, we investigated the occurrence pattern of tachylite in the field and carried out mineralogical analyses using optical microscope, XRD, EPMA, and SEM. Tachylite occurs at the chilled margin of basic dikes which are distributed in Naesujeon, Dodong and Jeodong seasides, Turtle Rock, and Yaerimwon, whose widths vary from several cm to 10 cm. It is evident that the outer surface of tachylite is dense and smooth, whereas the inner surface, if fractured, is characterized by conchoidal fracture. The matrix of tachylite consists of amorphous, glass and some fine-grained phenocrysts present in tachylite include biotite, anorthoclase, sanidine, plagioclase, hornblende, and Fe-Ti oxides. The fracture patterns characteristic of tachylite are subrounded, oval, or less commonly polygonal, bounded by joints to form globule or lump. Taking into account texture and mineralogy, tachylite is interpreted to have undergone little subsequent alteration at low temperature via hydration or hydrolysis that could form clay minerals after it was formed. Because tachylite with peculiar fractures occurs as dikes in a close association with BAF, its presence is considered as reliable evidence that when tachylite formed, the most part of BAF was still under subaqueous conditions, or at least saturated with seawater.

A Geomorphological Study on the Distribution Areas of Freezing during Summer Season in Korea (한국의 하계 동결현상 분포지에 관한 지형학적 연구)

  • Jeon, Young-Gweon
    • Journal of the Korean association of regional geographers
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    • v.7 no.1
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    • pp.97-106
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    • 2001
  • There are a few interesting areas which show freezing during summer season in Korea, three of them are especially important. They are located at Milyang(Gyungnam province), Uisung and Chungsong(Gyungbook province). They are named Eoleumgol(ice-valley) or Binghyul(ice-cave). The purpose of this study is to clarify geomorphological and geological characteristics about the distribution areas of freezing during summer season in Korea in relation to previous works, which have been studied in hydrological or micro-climatological viewpoints. The main results are summarized as follows. 1) The main geomorphological and geological characteristics in the distribution areas of freezing during summer season (1) Thick debris accumulated slope within deep valley (2) North facing slope (3) The component debris of volcanic rock such as andesite or rhyolite 2) The ice-cave as a system that give rise to freezing phenomenon in summer season is closely related to talus slope. The ice-cave has thick accumulated debris and lots of vacant spaces within the rock deposits, some of vacant spaces are very big and connected with underground water system. 3) A partly freezing within underground water system is required freezing phenomenon in summer season. Judging from this point of view, two ideas are suggested; one is the evaporation theory, another is that the frozen condition in winter remains untill late summer.

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Evaluation of Thermoelectric Characteristics of Peltier Thermoelectric Module for Increasing Response Velocity in Shape Memory Alloy (SMA) Steering Catheter (형상기억합금(SMA) 스티어링 카테터의 반응속도 향상을 위한 펠티어 열전소자의 열전기적 특성 평가)

  • Oh, Dong-Joon;Kim, Cheol-Woong;Kim, Tae-Young;Lee, Ho-Sang;Kim, Jay-Jung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.3
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    • pp.301-307
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    • 2010
  • Actuation using a shape memory alloy (SMA) is considered to be an important technology that will play a leading role in market for next-generation medical devices because an SMA actuator can accurately imitate skillful and delicate hand movements. However, SMA actuators have not been successfully used because of problems in control design caused by the nonlinear hysteresis effect of SMA, which leads to inaccuracies in control systems. In order to overcome the effect, the authors invented a SMA actuator, which could actively and rapidly cool down and heat up, by combining a SMA catheter and a TE module using the Peltier effect. In order to evaluate the TE characteristics of our TE module system, the changes in the temperature with 1) incremental increases in a continuous electric current and 2) the appearance of a discontinuous constant or reverse current are discussed in this paper.

The Effect of Cold-rolling on Microstructure and Transformation Behavior of Cu-Zn-Al shape Memory Alloy (냉간가공에 의한 CuZnAl계 현상기억합급의 결정립미세화와 특성평가)

  • Lee, Sang-Bong;Park, No-Jin
    • Korean Journal of Materials Research
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    • v.9 no.3
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    • pp.322-326
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    • 1999
  • In this study, cold-rolling and appropriate annealing was adopted for the grain refining of Cu-26.65Zn-4. 05Al-0.31Ti(wt%) shape memory alloy. For the cold deformation of this alloy the ducti1e $\alpha$-phase must be contained. After heat treatment at $550^{\circ}C$ the $(\alpha+$\beta)$-dual phase with 40vol.% $\alpha$-phase was obtained which could be rolled at room temperature. This alloy was cold rolled into a final thickness of 1.0mm with total reduction degrees of 70% and 90%. The rolled sheets were betanized at $800^{\circ}C$ for various times, then quenched into ice water. The grain size of co]d rolled samples were $60~80\mu\textrm{m}$ which is much smaller comparing with the hot-rolled samples. And the 90% rolled sample showed smaller grain size than the case of the 70% rolled one. The small grain size had influence on the phase transformation temperatures and stabilization of the austenitic phases.

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Eruption Types and Textures of Pyroclastics from the Jugam Scoria Deposits, Ulleung Island, Korea (울릉도 죽암분석층에서 나온 화성쇄설물들의 조직과 분화유형)

  • Hwang, Sang Koo;Ahn, Ung San;Lee, So Jin;Oh, Kyung Sik
    • Economic and Environmental Geology
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    • v.52 no.5
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    • pp.459-469
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    • 2019
  • We present a quantitative evaluation of density, vesicularity and microtextures for coarse lapilli collected from the Jugam Scoria Deposits, northeastern Ulleung Island. Lapilli from the deposits have modal vesicularities of 61% in the lower part and 67% in the upper part, and vesicle populations dominated by non-interconnected subround vesicles. Clasts of modal vesicularity have margin-parallel zonation, with subaerially quenched rims interpreted to preserve "syn-fragmentation" magmatic textures in microlite-free sideromelane rims, grading "post-fragmentation" tachylitic interiors with vesicle and microlite textures that progressively coarsen from rim to interior. Degassing scenarios are linked to syn-fragmentation vesicle textures to demonstrate that the magmas degassed in dominantly closed systems. And diffusion-controlled cooling rates of trachyandesitic pyroclasts in contact with atmosphere are linked to post-fragmentation evolution of vesicle and microlite textures to infer about transportation and dispersal of the pyroclasts in low shooting jets. These textural analyses show that the Jugam eruptions were strictly applied to the strombolian type, analogous to the hawaiian type among any classical subaerial eruption type.

The Evaluation of Durability Performance in Mortar Curbs Containing Activated Hwangtoh (활성 황토를 혼입한 모르타르 기반 경계석의 내구성능 평가)

  • Kwon, Seung-Jun;Kim, Hyeok-Jung;Yoon, Yong-Sik
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.520-527
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    • 2020
  • Hwangtoh is the rich resource that accounts for about 15.0% of the domestic soil, and can be used as the admixture of concrete with Pozzolan characteristics if activated by rapidly freezing after burning with high temperature. In this study, the mortar curbs containing active hwangtoh were produced, based on the mixture for the mortar curbs sold on the market. The substitution rate of active hwangtoh were considered 10.0% and 25.0%, and the test items were selected to compressive and flexural strength tests, freezing/thawing resistance tests, accelerated carbonation tests, and accelerated chloride diffusion tests. In the results of the mechanical performance, it was showed that the highest strength was evaluated in OPC mixture, and the increase in strength was small by the increase of age, which was believed to be due to the fact that most of the strength in each mixture was created in three days of steam curing. The results of the freezing/thawing tests for 28 aged days showed the reduction rate of compressive strength was 85.0% or higher for all specimen, meeting the criteria presented. The accelerated carbonation tests were carried out on the specimen at 28 days of age, and the results showed that the mortar with active hwangtoh had lower carbonation resistance performance than mortar with OPC. The passed charge of each mixture was assessed in accordance with ASTM C 1202 on 28 and 91 aged days. The OPC mixture had "Low" rate and the mortar with active hwangtoh had "Moderate" rate. So it was thought that the mortar with active hwangtoh had appropriate resistance performance for chloride attack.

고색재현성 디스플레이 응용을 위한 고안정성 양자점 함유 유리색변환소재

  • 정운진;이한솔;이진주
    • Information Display
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    • v.23 no.4
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    • pp.12-21
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    • 2022
  • 반도체 기반 양자점 (QD)소재와 CsPbX3 (X=Cl, Br, I)기반 perovskite 양자점 또는 나노결정 소재(PNC)는 매우 우수한 양자효율과 좁은 발광 선폭으로 고색재현성 디스플레이 색변환 소재 또는 발광 소재로서 각광을 받고 있다. 그러나, 기존 화학적 합성법을 통해 제조되는 QD 및 PNC 소재는 취약한 열 및 화학적 안정성으로 인해 장기 내구성의 개선이 요구된다. 이들 QD 및 PNC 소재는 모두 완전 무기 소재인 산화물 기반 유리 소재내에 생성이 가능하며, 이를 통해 장기 내구성을 근본적으로 개선할 수 있다. 반도체 기반 QD 함유 유리소재 (QDEG)의 경우, 유리 내 core/shell 구조를 가진 QD의 생성으로 양자효율의 향상이 가능했으나, 콜로이드 기반 양자점 (cQD)과 달리 다중 shell의 형성이 어려워 양자효율이 제한되고, 발광 선폭이 넓어 고색재현성 디스플레이용 색변환 소재로 적용되기에는 아직 한계가 있다. 한편, Perovskite 양자점 (또는 나노결정) 함유 유리소재 (PNEG) 소재는 QDEG과 달리 콜로이드 기반의 PNC (c-PNC)가 가지는 우수한 양자효율과 20 nm 수준의 좁은 선폭을 유리 내에서도 가지며, c-PNC 대비 열적, 화학적 및 광학적 안정성이 획기적으로 향상되어 실질적인 응용 가능성을 높이고 있다. 특히, 일반적인 용융-급랭법으로 제조하여 대량생산에 용이하고, 분말 또는 판상 등 다양한 형태로의 제작이 가능한 장점이 있다. 현재까지 제조된 PNEG의 최대 PL-QY는 450 nm 여기 시 녹색 및 적색에서 약 60% 수준이며, Al2O3 분말을 이용할 경우 최대 80% 수준까지 달성이 가능하다. 또한, PNEG과 blue LED를 이용하여 백색 LED를 구현할 경우 color filter를 적용하지 않을 때, NTSC 대비 최대 약 130 % 수준의 높은 색재현 영역을 보여 주고 있으며, 실제 LCD용 BLU로 적용 시 기존 상용 c-QD 소재와 동등 이상의 색재현 영역을 보이고 있어, 실질적인 응용 가능성이 매우 높음을 확인하였다. PNEG의 상업적인 응용을 위해서는 몇 가지 추가적인 연구 개발이 필요하다. 기존 c-QD 또는 c-PNC는 나노 수준 크기의 입자가 액상에 분산된 형태로 입도 제어가 용이하나, PNEG의 경우 분말 제조 시 유리 형성 후 분쇄를 통해 제조되며, 입도가 대개 수십 ㎛ 이하로 작아질 경우 PL-QY가 저하되어, 향후 잉크젯 공정 응용을 위해서는 고효율의 분말 제조공정 개발이 필요하다. 또한, 유리 소재의 경우 절연체로서 기존 QD 소재 대비 electro-luminescence(EL) 소자의 활성층으로 사용하는데 제약이 있어 PNEG을 이용한 EL 소자 제작에 대한 연구도 필요하다. 마지막으로, 기존 c-PNC 소재와 같이 Pb가 함유되지 않은 PNEG 소재의 개발이 선결되어야 할 것으로 판단된다. 이와 같은 해결 과제들에도 불구하고, PNEG 소재는 기존 c-QD 소재 대비 매우 우수한 안정성을 기반으로 고품위 고색재현 디스플레이용 색변환 소재로서 다양한 응용에 활용될 수 있을 것으로 기대된다.

Sintering Properties of Renewed ${Al_2}{O_3}$Ceramics with Particle Size and Addition Amount of Recycling Powder (재활용원료의 첨가량과 입경에 따른 재생 ${Al_2}{O_3}$ 세라믹스의 소결 특성)

  • 신대용;한상목;김경남
    • Journal of the Korean Ceramic Society
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    • v.38 no.12
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    • pp.1123-1131
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    • 2001
  • The sintering behaviors of the renewed $Al_2$O$_3$ceramics were investigated as functions of the addition amount and particle size of recycling $Al_2$O$_3$powder, such as crushed powder of structural $Al_2$O$_3$ceramics and waste $Al_2$O$_3$adsorbent, were investigated. Pure $Al_2$O$_3$sample was fabricated by sintered at 1,$650^{\circ}C$ for 5h and it was crushed into powder (-40${\mu}{\textrm}{m}$and +40${\mu}{\textrm}{m}$ in particle size) by thermal shock treatment and crushing. Then, 10~50wt% of crushed $Al_2$O$_3$powder and waste $Al_2$O$_3$adsorbent were mixed with pure $Al_2$O$_3$powder and were subjected to re-sintering to renewed $Al_2$O$_3$sample. The density and the 3-point bending strength increased with increasing the sintering temperature without regard to the addition amount and particle size of recycling $Al_2$O$_3$powder, and that of the samples at the same sintering temperature decreased with increasing the addition amount and particle size of recycling $Al_2$O$_3$powder. Samples over 200 Mpa of 3-point bending strength were obtained by mixing ~30wt% of crushed $Al_2$O$_3$powder(-40${\mu}{\textrm}{m}$), ~20wt% of crushed $Al_2$O$_3$powder (+40${\mu}{\textrm}{m}$) and 10wt% of waste $Al_2$O$_3$adsorbent. 5~20wt% of waste glass powder containing renewed $Al_2$O$_3$samples for densification were fabricated by sintered at 1200~1$650^{\circ}C$ for 5h. The temperature of maximum density and 3-point bending strength decreased with increasing the addition amount of waste glass powder, however, these samples at above 140$0^{\circ}C$ showed lower density and bending strength than renewed $Al_2$O$_3$samples. The addition of waste glass powder did not improved the densification of renewed $Al_2$O$_3$sample.

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