• Title/Summary/Keyword: 금형부품

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몰드 금형 제작용 전주니켈도금 응력 및 경도 제어 연구

  • Lee, Sang-Yeol;Kim, Man;Lee, Ju-Yeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.170.2-170.2
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    • 2016
  • 전주기술은 전기도금을 이용하여 몰드 위에 도금한 후 도금층만을 분리하여 부품을 만들거나 정밀한 형상의 표면을 복제하려는 금속 성형공정의 하나이다. 최근 고분자소재용 미소금형 제조에 전주기실의 응용이 확대되면서 니켈뿐만 아니라 니켈합금전주에까지 관심이 고조되고 있으며 니켈합금전주는 합금피막의 요구조건에 따라 Co, Fe, Mn, W, P 등 다양한 원소를 합금원소로 선택가능하다는 장점이 있다. 그러나 국내 전주기술은 설파민산 니켈을 중심으로 활발히 진행되어 왔으나, 니켈합금 전주에 대한 연구는 미비한 상태다. 이는 전주 기술이 전류밀도, 도금액 조성, pH, 온도 교반조건 등과 관련된 복합기술로서 최적의 피막 제조를 위해서는 도금액 개발과 함께 적잘한 전주장비 개발이 병행되어야 하는 복잡한 작업이기 때문이다. 본 연구에서는 몰드금형 제작용 전주니켈도금액을 제작하기 위해 고경도, 저응력의 이원계 NiX 도금액을 제조에 대한 내용을 다루었다.

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Manufacturing of Connecting Rod Die using CAD/CAM Systems (CAD/CAM 시스템을 활용한 커넥팅 로드 금형의 제작)

  • 김세환;이종선;홍석주
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.2
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    • pp.39-43
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    • 2001
  • This paper aims to manufacturing of connecting rod die using CAD/CAM systems. CAD/CAM systems are consist of CAD(MDT4.0), CAM(Z-MASTER) software and CNC milling machine. CAM software is purpose to G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for data network.

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A Study on Design and Manufacture of the Prototype Die for High-efficiency Induction Motor (고효율 유도전동기용 프로토 타입 금형 설계 및 제작에 관한 연구)

  • Lim, Sae-Jong;Choi, Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2173-2178
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    • 2009
  • The die technology of a high-efficiency induction motor is an important technology for manufacturing the core (iron core), which is the major part of a high-efficiency induction motor. It is also an essential technology in enhancing national competitiveness. In this study, the core of a high-efficiency induction motor was designed and manufactured as 2 prototype dies: one is for small-size, and the other is for large-size. They are then tested by attaching in press, the result are considered.

A study on reduction of clamping force for plastic back cover of large TV (대형 TV의 플라스틱 후면 커버 성형시의 형체력 절감 방안 연구)

  • Song, Jae-Choon;Han, Seong-Ryeol
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.36-41
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    • 2019
  • A large plastic molding requires an injection molding with a large clamping force. However, it could not be prepared in the manufacturing at any time. In order to solve the problem, the injection molding analysis study was conducted on the back cover of 55 inch LED TV. The study compared the case of applying the existing flow system such as hot runner, the improvement of the hot runner lay-out and the precise control of the gate operation time, From the results of using the improved flow system, it was found that the welding and the clamping force were considerably improved as compared with before the improvement. In particular, the clamping force was reduced by 50% compared with before the improvement.

Analysis of a Process Sequence in Precision Press Forming of Aperture and Construction of Design System (정밀 전자총 부품 Aperture 성형공정 해석 및 설계 시스템 구축)

  • Byun, S.K.;Huh, B.W.;Kang, B.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.76-84
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    • 1997
  • A process sequence in precision press forming of electrnic components is investigated by the finite element method. Aperture, a key component of electronic gun, is formed through a sequence of about 15 operation, among which the beading & bending, the first piercing, the first coining, and the second coining operations are expected to be most critical in view of industrial experts opinions. Thus, the analysis per- formed by a commercial code MARC focuses on the three operations, and comparisons are made between the results of the analysis and the measurements of experimental forming of the component.

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Thermal-Fluid Coupled Analysis for Injection Molding Process by Considering Thermal Contact Resistance (사출금형의 열접촉 저항을 고려한 성형과정의 열-유동 연계해석)

  • Sohn, Dong-Hwi;Kim, Kyung-Min;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1627-1633
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    • 2011
  • Injection molds are generally fabricated by assembling a number of plates in which the core and cavity components are assembled. This assembled structure has a number of contact interfaces where the heat transfer characteristics are affected by thermal contact resistance. In previous studies, numerical approaches were investigated to predict the effect of thermal contact resistance on the temperature distribution of injection molds. In this study, thermal-fluid coupled numerical analyses are performed to take into account the thermal contact effect on the numerical evaluation of the mold filling characteristics. Comparisons with experimental results show that the proposed coupled analysis provides more reliable results than the conventional analyses in predicting the mold filling characteristics by taking into account the effect of thermal contact resistance inside the injection mold assembly.