• Title/Summary/Keyword: 금형가공기

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The Prototypal Molds Making for Car Parts using High Speed Machining (고속가공을 이용한 자동차부품 시작 금형 가공)

  • 이종현;이동주;신보성;최두선;이응숙;이득우;김석원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.355-360
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    • 2000
  • Recently, to be satisfied the consumer's demand the life cycle and the lead time of product is to be shorted. So it is important to reduce the time and cost in manufacturing prototypal mold. These days, in order to reduce the lead time and cost high speed machining is highlighted. In the paper, using the high speed machining and aluminum-7075, the fundamental experiment is implemented in the change of cutting force, machining time, surface characteristic according to the tool path. And then the prototypal mold of the automatic knob is machined.

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국산기계업체탐방-금박인쇄.전사기 제조업체 태창기계공업사

  • Kim, Chi-Won
    • 프린팅코리아
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    • s.54
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    • pp.128-130
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    • 2006
  • 피인쇄물 위에 엷은 금은막을 금형으로 눌러 가공하는 금박인쇄는 인쇄물의 외관은 물론 상품가치를 높이기 위해 자주 하용되는 기술이다. 20여 년간 금박인쇄기를 비롯해 자동화 기계를 전문적으로 생산. 보급해오고 있는 태창기계공업사는 풍부한 제작 노하우와 철저한 장인정신을 바탕으로 소비자의 입맛에 맞는 저비용 고효율 장비의 개발.보급에 오늘도 여념이 없다.

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Machining characteristics of micro end-mill using high revolution (고속회전을 이용한 마이크로 엔드밀의 가공특성)

  • Kim, Kisoo;Kim, Sangjin;Cho, Byoungmoo;Kim, Hyeungchul
    • 대한공업교육학회지
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    • v.31 no.2
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    • pp.350-363
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    • 2006
  • Recently, the micro end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in milli-structure parts, micro machine parts and molding industry. The cutting conditions of micro end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to cut stainless steel using high revolution air bearing spindle and micro end-mill and analyze the cutting condition to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on depth of cut, revolution of spindle and feed.

Domestic Development of Vibrational Film Forming Machine and Die in the High Speed Production(II) - Multi-production forming machine - (고속 생산형 필름 진동판 성형기 및 금형 국산화 개발(II) - 다량 생산 진동판 성형기 -)

  • Kim, Jungl-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.52-58
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    • 2014
  • This study consists of two parts. The first discusses the development of a single production forming machine which was reported in earlier papers. The second outlines the development of a multi-production forming machine, which consists primarily of a film feeding unit, an unwinding unit, and a heating block unit. The heating block unit of the multi-production forming machine has 30 members per die. An analysis of the stress deformation and temperature deviation of this machine is carried out using ANSYS Workbench and CFX-11 under the design conditions. According to this analysis, the maximum deflection in the Z-direction is $0.05104{\mu}m$ and the maximum temperature deviation is $0.7^{\circ}C$ when the temperature of the heating block unit is $175^{\circ}C$. It was also found that these values are structurally safe. The advantage of the developed multi-production forming machine is demonstrated to be in its offering of a proper voice test.

Analysis on the practicality and manufacture by DMLS and NC Multiple machines (DMLS와 NC복합가공기의 실용성 검토)

  • Moon, Dae-Young
    • Design & Manufacturing
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    • v.9 no.3
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    • pp.34-40
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    • 2015
  • In the study, Three-dimensional drawing parts for conformal cooling circuit cavity & core and their 3D Metal parts using DMLS(Direct MetalLaser Sintering) and NC integrated machining center were showned. For conformal cooling circuit cavity and core parts, I discussed its practicality to DMLS multiple machinins process introducing general manufacturing process and comparing with them.

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Development of Electrode Guide of Super-drill EDM and Electrical Discharge Machining of Small Hole for High Precision Semiconductor Die (초정밀 반도체 금형 제작을 위한 슈퍼드릴 방전가공기 전극가이드 개발과 미세홀 방전가공)

  • Park, Chan-Hae;Kim, Jong-Up;Wang, Duck-Hyun;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.3
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    • pp.32-38
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    • 2005
  • Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

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A Study on Surface Roughness in Wire - Cut Electric Discharge Machining (와이어 컷 방전가공(W-EDM)후의 가공면 조도 고찰)

  • 최계광;김세환
    • Proceedings of the KAIS Fall Conference
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    • 2002.05a
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    • pp.59-64
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    • 2002
  • The effect of the numbers of processing on the punch and surface roughness of die block in the W-EDM, which is frequently used to manufacture parts of press die is studied. W-EDM equipment(Sodic A500H), the application of which has increased for its precision, is used in the process three times. To inspect the roughness of the three-time-processed dimension of the punch and the die, the surface roughness measuring instrument(System 5000 of Federal) is used.

A Study on Surface Roughness in Wire-Cut Electric Discharge Machining (와이어 컷 방전가공후의 가공면 조도 고찰)

  • 김세환;최계광
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.2
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    • pp.69-73
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    • 2002
  • The effect of the numbers of processing on the punch and surface roughness of die block in the W-EDM, which is frequently used to manufacture parts of press die is studied. W-EDM equipment (Sodic A500H), the application of which has increased for its precision, is used in the process three times. To inspect the roughness of the three-time-processed dimension of the punch and the die, the surface roughness measuring instrument (System 5000 of Federal) is used.

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Characteristics of Cutting Force and Surface Roughness in the High-Speed Machining of Die Material (금형강의 고속가공시 절삭력 및 표면조도의 특성)

  • 손창수;강명창;이용철;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.36-40
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    • 1996
  • The high-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and moulds. In this paper, high-speed milling for HP-4 die material was carried out with coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show very various characteristics at different cutting conditions. Especially surface roughness of workpiece depends largely on pick feed and feed per revolution of ball endmill. In the condition that pick feed and feed per revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.

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