• Title/Summary/Keyword: 금속조형기술

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Study on the Rapid Manufacturing for Investment Casting (쾌속조형기를 이용한 정밀주조물의 쾌속제작에 관한 연구)

  • 주영철;김태완
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.2
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    • pp.136-140
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    • 2002
  • The investment casting process is used frequently to manufacture precise and complex shape metal parts. The previous wax pattern manufacturing process takes long time and high costs because the process is performed by hands. In order to improve the wax manufacturing process, a new process is developed to manufacture the wax pattern by using a rapid prototyping system. A CastForm pattern is made by a Selective laser Sintering type RP with CastForm powder. The CastForm pattern is dipped in the melted wax liquid, and the melted wax penetrates into the pores of the CastForm pattern. Wax pattern is obtained after cooling the CastForm pattern slowly. A stainless steel part has been manufactured by the suggested process. By obtaining the suggested process the manufacturing time and costs are reduced largely and the accuracy is improved.

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Microstructure Property of Silver Clay (성형 은 점토 소재의 미세구조와 경도 변화)

  • Song Ohsung;Kim Kyungah
    • Proceedings of the KAIS Fall Conference
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    • 2005.05a
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    • pp.58-60
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    • 2005
  • 기존의 금속조형물은 만드는 공정으로 주조-후처리 또는 정밀 기계가공방법은 많은 시간과 노력이 필요한 단점이 있었다. 최근에 귀금속 성형점토 (PMC)라는 마이크로 크기의 분말과 바인더가 혼합되어 마치 점토와 같이 직접 수공 또는 치공구를 이용하여 완성하고 $650-850^{\circ}C$ 정도의 저온에서 소결하여 단시간 안에 최종 조형물을 만들 수 있는 신공정이 개발된 바 있다. 본 연구에서는 선진사와 비슷한 $1{\~}3{\mu}$m급은 분말을 1:1로 혼합하고 고형 바인더를 첨부하여 기존 선진사와 동등하거나 우수한 미세조직과 표면경도를 확보하고 조형비가 있는 시작품을 만드는데 성공하였다.

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Investigation into Development of Injection Mould with High Cooling Characteristics Using Direct Metal RP Technology (직접식 금속 쾌속조형 공정을 이용한 고 냉각 특성 사출 성형 금형 개발에 관한 연구)

  • Ahn, D.G.;Kim, H.W.;Kim, H.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.187-190
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    • 2007
  • The objective of this paper is to investigate into the development of injection mould with high cooling characteristics using a direct metal RP technology. In order to manufacture the injection mould with a high cooling rate, three-dimensional conformal cooling channels have been generated in the mould. DMT process, which is one of direct metal RP technologies, has been utilized to directly manufacture the metallic mould with three-dimensional conformal cooling channels. In order to examine the performance of the designed mould, injection molding tests have been carried out. The results of the experiments have been shown that a cooling time and the injection time of the proposed mould are reduced by the factor of five and two times in comparison with the injection mould with linear cooling channels.

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A Study on the Mechanical Properties of Additive Manufactured Polymer Materials (적층조형 폴리머 재료의 기계적 물성 연구)

  • Kim, Dongbum;Lee, In Hwan;Cho, Hae Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.8
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    • pp.773-780
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    • 2015
  • Traditionally, additive manufacturing (AM) technology has been used to fabricate prototypes in the early development phase of a product. This technology is being applied to release manufacturing of a product because of its low cost and fast fabrication. AM technology is a process of joining materials to fabricate a product from the 3D CAD data in a layer-by-layer manner. The orientation of a layer during manufacturing can affect the mechanical properties of the product because of its anisotropy. In this paper, tensile testing of polymer-based specimens were built with a typical AM process (FDM, PolyJet and SLA) to study the mechanical properties of the AM materials. The ASTM D 638 tensile testing standard was followed for building the specimens. The mechanical properties of the specimens were determined on the basis of stress-strain curves formed by tensile tests. In addition, the fracture surfaces of the specimens were observed by SEM to analyze the results.

SFFS 장비 개발을 위한 레이저 주사 시스템에 관한 연구

  • 최경현;최재원;김대현;도양회;이석희;김성종;김동수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.308-308
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    • 2004
  • 쾌속조형기술은 설계형상의 확인, 시작품의 제작, 금속 및 세라믹 부품에의 응용, 동시공학, 의료, 마이크로 머신 둥 제조업 전반에 걸쳐서 많은 응용이 이루어지고 있다 여러 가지의 기술들이 개발되고 이를 응용한 장비들이 생산되어 보급됨으로써 이러한 적용분야들은 점차 확대되고 있다. 본 연구에서는 분말을 소결, 적층하여 원하는 형상을 만들어내는 SLS(Selective Laser Sintering) 장비를 개발하는데 있어서 레이저 경로의 제어를 통한 분말을 소결시키는 부분인 레이저 주사 시스템(laser scanning system)을 개발하고자 한다.(중략)

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A Study on Fabrication of Traditional Metal Craft Techniques Using 3D CAD (3D CAD를 이용한 전통금속공예기법 교보재 제작 연구)

  • Choi, San;Do, Eun-Ok;Huang, You-wei;Liang, You-Zhi;Park, Seung-Chul
    • Journal of Digital Convergence
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    • v.18 no.3
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    • pp.349-355
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    • 2020
  • The Fourth Industrial Revolution has emerged, and technologies of various industries are being converged, compounded, or clouded computing, mobile, or big data. The emergence of a variety of skills and new jobs to match them is bringing the public out of the education and occupation of traditional metal crafts. In this change, craft education should find and study the education method suitable for the present times, and apply it to the educational field to raise public interest and revival. To this end, we will investigate the cases of education in other industries where new materials or technologies have been introduced, and use them in education of traditional metal craft techniques. In addition, we will investigate various cases and features of 3D printing technology and use it for education in craft techniques that have limited time, space and resources.

On the Design Characteristics of Ornaments in the Three Kingdom Period (Focused on Baekje's ornaments) (삼국시대 장신구에 나타난 조형적 특징에 관한연구 (백제장신구를 중심으로))

  • Sin, Mi-Young;Park, Seungchul
    • Journal of Digital Convergence
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    • v.10 no.11
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    • pp.603-612
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    • 2012
  • When it comes to a country's traditional ideas. that country's geographic setting and religious thought show the people's consciousness, and the characteristics of historic sites and relics show their cultural aspects. Our country has 5000-year cultural history. Especially, the Baekje cultural history created very remarkable relics in our history. With regard to Baekje's own patterns and workmanship, their ornaments were more focused on the beauty of soft and voluptuous curves than that of Goguryeo and Silla This study researched design characteristics of ornaments and symbolic aspects of the patterns by focusing on crowns, crowns' accessories, earrings, necklaces, chignon ornaments of the Baekje's ornaments, To put emphasis on Baekje's ornaments by comparing Baekje's ornaments with Goguryeo's and Silla's. This study collected data on Baekje's ornaments, and reviewed domestic references and specialty publications at the Buyeo National Museum, Gong-ju National Museum, home and abroad, and studied the images of Baekje's metal crafts and patterns through theses. Baekje had splendid and glorious artistic culture, but there are not many historical data and supportive relics left these days. Therefore, a lot of attention, researches and development on Baekje culture are needed. This study found that the ornaments of the Baekje era have not only ornament functions but also the people's creative mind. The culture contents in recent technological development and industrialization change people's recognition, and now they have interest in Baekje culture. Therefore, the purpose of this study is to widely popularize Baekje by studying the patterns of the Baekje era more and developing various and new designs.

The Manufacturing Technique of Metal Rapid Products by the Milling Process (절삭가공에 의한 금속 쾌속 시작품 제작기술)

  • 신보성;최두선;이응숙;이동주;이종현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.759-762
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    • 2000
  • In order to reduce lead-time and cost, recently the technology of Rapid Prototyping and Manufacturing (PR/M) has been used widely. So various RP/M methods have been developed and these systems commercialized several years ago. But we have carried out rapid product, such as sphere, by the milling process instead of RP system. in the case of sphere with three-dimensional shape. the machining method using conventional milling machine has resulted in some troubles because of its deformation and lack of stiffness which is due to usual work piece set up method. In this paper, the feasibility of milling process which is divided into two steps such as the-upper-and-1ower-face milling process using supporting material were investigated and suggested.

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Development of Micro-stereolithography Technology using Metal Powder (금속 분말을 이용한 마이크로 광 조형 기술의 개발)

  • Lee J.W.;Lee I.H.;Cho D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1155-1158
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    • 2005
  • Micro-stereolithography is a newly proposed technology as a means that can fabricate a 3D micro structure of free form. It makes a 3D micro-structure by dividing the shape into many slices of relevant thickness along horizontal surfaces, hardening each layer of slice with a focused laser beam, and stacking them up to a desired shape. However, we do not anticipate the electric conductivity of the final product at the existing micro-stereolithography. The reason is that this technology uses polymer to make the product. Thus the new suspension which was mixed conventional photopolymer with metal powder was developed in this study. The developed suspensions were based on SL5180 which is commercialized resin and IMS03 that is made in our laboratory. And Triton X-100 was added at the suspension for getting the scattering effect and stabilizing effect. The layer recoating device was developed to be flat the mixed high viscosity suspension. A 3D micro structure was manufactured by using recoating system and micro-stereolithography system. The fabricated product was sintered to get the electric conductivity. After sintering, a pure copper product was made. In this study, new process was developed by making metal micro structure having an electric conductivity. This technology broadened the realm of the micro-stereolithography technology. And it will be applied to make the 3D micro structure of free form which has a high hardness and an electric conductivity in the near future.

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Effect of Iterative-metal Artifact Reduction (iMAR) at Tomotherapy: a Phantom Study (토모테라피에서 반복적 금속 인공물 감소 알고리즘의 유용성 평가: 팬톰 실험)

  • Daegun, Kim;Jaehong, Jung;Sungchul, Kim
    • Journal of the Korean Society of Radiology
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    • v.16 no.6
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    • pp.709-718
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    • 2022
  • We evaluated the effect of high-density aluminum, titanium, and steel metal inserts on computed tomography (CT) numbers and radiation treatment plans for Tomotherapy. CT images were obtained using a cylindrical TomoPhantom comprising cylindrical rods of various densities and metal inserts. Three CT image sets were evaluated for image quality as the mean CT number and standard deviation. Dose evaluation also performed. The reference values did not significantly differ between the CT image sets with the corrected metal inserts. The higher-density material exhibited the largest difference in the mean CT number and standard deviation. The conformity index at Iterative-Metal Artifact Reduction (iMAR) was approximately 20% better than that of non-iMAR. No significant target or organ at risk dose difference was observed between non-iMAR and iMAR. Therefore, iMAR is helpful for target or organ at risk delineation and for reducing uncertainty for three-dimensional conformal radiation therapy in Tomotherapy.