• Title/Summary/Keyword: 금속구조설계

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스프링의 피로 파손 확률 분포 예측

  • Kim, Hyung-Ik;Heo, Yong;Park, Jae-Sil;Seok, Chang-Sung;Jang, Pil-Soo;Joo, Jae-Man;Kang, Jung-Hoon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.78-78
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    • 2004
  • 기계 및 구조물의 설계시에는 허용응력 이하의 설계 조건으로 설계하지만 반복 작동을 하게 되는 기계 시스템의 경우에는 피로에 의한 파괴 현상이 나타나게 된다. 대부분의 기계 및 구조물은 사용시 변동 하중 상태에 놓이는 경우가 많게 되고 이로 인해 변동 응력이 작용되며 그 재료의 정적 강도보다 상당히 작은 간이라도 반복횟수가 증가함으로써 금속재료의 강도가 저하되어 결국 피로 파괴가 발생한다. 자동차, 항공기, 압축기, 펌프, 터빈 등과 같이 반복 작동을 하게 되는 기계 시스템에서 일어나는 파괴 현상 중에서 피로 파괴가 차지하는 비율이 점차 늘어나고 있다.(중략)

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Indictor Library for RF Integrated Circuits in Standard Digital 0.18 μm CMOS Technology (RF 집적회로를 위한 0.18 μm CMOS 표준 디지털 공정 기반 인덕터 라이브러리)

  • Jung, Wee-Shin;Kim, Seung-Soo;Park, Yong-Guk;Won, Kwang-Ho;Shin, Hyun-Chol
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.18 no.5 s.120
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    • pp.530-538
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    • 2007
  • An inductor library for efficient low cost RFIC design has been developed based on a standard digital 0.18 ${\mu}m$ CMOS process. The developed library provides four structural variations that are most popular in RFIC design; standard spiral structure, patterned ground shield(PGS) structure to enhance quality factor, stacked structure to enable high inductance values in a given silicon area, multilayer structure to lower series resistance. Electromagnetic simulation, equivalent circuit, and parameter extraction processes have been verified based on measurement results. The extensive measurement and simulation results of the inductor library can be a great asset for low cost RFIC design and development.

A study on the difference analysis between an ideal and a clinical shape in case of manufacturing a metal-ceramic pontic substructure (금속-도재 가공치 하부구조 제작에서 이상적인 형태와 임상에서 사용되는 형태의 차이 분석)

  • Kim, Wook-Tae;Im, Su-Yeon
    • Journal of Dental Rehabilitation and Applied Science
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    • v.32 no.1
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    • pp.8-15
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    • 2016
  • Purpose: The purpose of this research is to determine whether pontic metal substructures, which are currently used in clinical surgeries, are designed appropriately and identify the problems that can occur due to their shape, size, and position. Then it aimed to emphasize the importance of making and designing pontic metal substructures based on basic principles. Materials and Methods: This research measured pontic basal surface (P1) used sample metal substructures in this study, gingiva margin (P2), and the porcelain thickness of maximum infrabulge of labial surface around 1/3 of cervix dentis (P3). One-way ANOVA analysis was carried out to test the differences among groups, Tukey Honestly Significant Difference Test was conducted for statistical analysis among groups. Results: For porcelain thickness and SD value, the P1 part was $1.2-1.8({\pm}0.17)mm$ for experimental group 1, $1.2-1.7({\pm}0.17)mm$ for experimental group 2, and $0.4-2.8({\pm}0.92)mm$ for experimental group 3. Next, the P2 part was $1.4-1.6({\pm}0.07)mm$ for experimental group 1, $1.3-1.8({\pm}0.07)mm$ for experimental group 2, and $0.5-2.7({\pm}0.67)mm$ for experimental group 3. The P3 part was $1.4-1.7({\pm}0.10)mm$ for experimental group 1, $1.5-2({\pm}0.10)mm$ for experimental group 2, and $0.9-3.1mm({\pm}0.90)$ for experimental group 3. There was no significance when One-way ANOVA analysis/Tukey Honestly Significant Difference Test was conducted for statistical analysis among groups (P > 0.05). Conclusion: The suggested metal substructures can be used clinically as they meet the requirements that pontic must have.

Catalytic CO2 Methanation over Ni Catalyst Supported on Metal-Ceramic Core-Shell Microstructures (금속-세라믹 코어-쉘 복합체에 담지된 Ni 금속 촉매를 적용한 CO2 메탄화 반응 특성연구)

  • Lee, Hyunju;Han, Dohyun;Lee, Doohwan
    • Clean Technology
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    • v.28 no.2
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    • pp.154-162
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    • 2022
  • Microstructured Al@Al2O3 and Al@Ni-Al LDH (LDH = layered double hydroxide) core-shell metal-ceramic composites are prepared by hydrothermal reactions of aluminum (Al) metal substrates. Controlled hydrothermal reactions of Al metal substrates induce the hydrothermal dissolution of Al ions at the Al-substrate/solution interface and reconstruction as porous metal-hydroxides on the Al substrate, thereby constructing unique metal-ceramic core-shell composite structures. The morphology, composition, and crystal structure of the core-shell composites are affected largely by the ions in the hydrothermal solution; therefore, the critical physicochemical and surface properties of these unique metal-ceramic core-shell microstructures can be modulated effectively by varying the solution composition. A Ni/Al@Al2O3 catalyst with highly dispersed catalytic Ni nanoparticles on an Al@Al2O3 core-shell substrate was prepared by a controlled reduction of an Al@Ni-Al LDH core-shell prepared by hydrothermal reactions of Al in nickel nitrate solution. The reduction of Al@Ni-Al LDH leads to the exolution of Ni ions from the LDH shell, thereby constructing the Ni nanoparticles dispersed on the Al@Al2O3. The catalytic properties of the Ni/Al@Al2O3 catalyst were investigated for CO2 methanation reactions. The Ni/Al@Al2O3 catalyst exhibited 2 times greater CO2 conversion than a Ni/Al2O3 catalyst prepared by conventional incipient wetness impregnation and showed high structural stability. These results demonstrate the high effectiveness of the design and synthesis methods for the metal-ceramic composite catalysts derived by hydrothermal reactions of Al metal substrates.

Hot Issue - 포장재재질.구조개선 기준 및 시험방법

  • (사)한국포장협회
    • The monthly packaging world
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    • s.266
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    • pp.90-105
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    • 2015
  • '포장재 재질 구조개선 제도'란 "자원의 절약과 재활용 촉진에 관한 법률" 제9조의2에 의거하여 재활용의무생산자가 포장재 설계 생산 단계부터 재활용성을 고려하여 재질 구조를 재활용이 쉽도록 개선하기 위한 제도이다. 이와 관련하여 "포장재 재질 구조 개선 등에 관한 기준"(환경부 고시 제2014-123호) 및 "포장재 재질 구조 개선 제도 운영지침"(환경부 예규 제534호)이 제정 고시되었으며, (사)한국포장재재활용사업공제조합은 환경부 예규 제13조에 따라 포장재 재질 구조 개선 제도 운영기관으로 지정되었다. 이와 관련해 (사)한국포장재재활용사업공제조합은 재질 구조개선 신청 포장재에 대한 객관적인 데이터를 확보하여 평가심의위원회에 정확한 근거자료를 제공하기 위해 포장재 재질 구조 시험방법을 제시했다. 본 고에서는 약 8회에 걸쳐, 포장재별 재질 구조개선 기준 및 시험방법을 연재할 계획이며 이번 호에서는'금속캔 포장재'와'발포합성수지 포장재'에 대하여 살펴본다.

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Development of composite torsion shaft for the aircraft structure under multiple load condition (복합하중을 받는 복합소재 중공 토크바 설계)

  • Jeong, Jong-Jae;Kim, Seung-Chul;Kim, Jeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.6
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    • pp.484-491
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    • 2016
  • The purpose of this development is weight reduction of hollow type steel torque bar by changing the material from steel to composite. Structure analysis is executed by the finite element model generated by the structural load condition and geometric structure requirement. According to this analysis result, optimized ply sequence and wall thickness are defined. To simulate analysis result, torsion test for composite torque bar was performed. Throughout the test result, the stiffness and strength requirement of composite torque bar was verified.

The Piezoelectric Ultrasonic Cutter Using A Transverse Vibration Mode (횡 진동 모드를 이용한 압전 초음파 커터)

  • Lee, Won-Hee;Kang, Chong-Yun;Kim, Hyun-Jai;Ju, Byeong-Kwon;Yoon, Seok-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.37-38
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    • 2006
  • 본 연구에서는 압전체의 횡 진동모드를 이용한 압전 초음파 진동자를 설계 분석하였다. 이전의 란쥬반 진동자는 진동을 얻기 위하여, 복수의 원판 또는 사각판 형태의 압전 세라믹을 서로 반대 방향으로 분극하여 마주 보도록 설치한 후 전기적으로 병렬로 연결하고 상단 및 하단에 금속부을 부착하여 전체를 볼트로 조인 복잡한 구조와 큰 출력 파워를 갚는 반면, 본 연구에서는 판상형의 압전소자와 일체형 금속진동체를 이용하여 기계적 출력 파워 조절이 용이한 구조의 압전 진동자를 고안하여, 압전진동자의 횡 진동 모드를 이용함으로써 신뢰성과 정확도가 높고 진동효율이 최대가 되도록 설계하였다. 설계 개발된 압전 진동자는 진동의 크기 조절이 용이하여 일반 진동자 뿐 만 아니라, 외과 및 안과 수술에 있어서 인체조직이나 각막상피의 활성화를 유지한 상태에서 안전하게 절개 및 분리 시술용 진동자로 사용 할 수 있는 이점이있다. 압전 진동자는 유한요소법 시뮬레이션 프로그램 (ATILA 5.2.4)을 이용하여 설계를 하였으며 압전소자의 두께는 각각 0.2 mm, 0.5 mm로 제작하여 시뮬레이션 결과와 제작된 샘플의 특성을 비교하였고, 변위측정은 칼날을 결합 한 상태에서 공진 주파수대역 부근 주파수별로 측정 비교하였다.

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A Study on the Repair of Fatigue Damage at Large Cast Iron structure using Cold Joint Method (냉간체결방법을 이용한 대형 주철 구조물의 피로손상수리방법에 대한 연구)

  • Lee, Sung-Riong;Lee, Dong Jun;Cho, Seok Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.140-148
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    • 2019
  • Large cast iron structures are used in casings and pipes in shipsand chemical plants. Broken parts in the casings and pipescan result in failures even when stresses are below the yield strength of the part's materials. Fatigue failure of a large cast iron structure is inevitable due to the design constraints and low reliability of the material strength. A small structure can be repaired by welding, but a large structure cannot because it cannot be preheated slowly and uniformly. This study shows that a large structure can be repaired by a cold joint method using a crack repair screw. Large cast iron structures were manufactured by GC 300, and their design stress is below 3.5 MPa. The tensile strength on notched specimens repaired by crack repair screws was 8.2 MPa. Therefore, the safety factors of structures repaired by crack repair screws have a value above 2.3 and are considered to be high values.

금속재 세미 모노코크 콘형 구조체의 정적 구조 시험

  • Park, Soon-Hong;Jang, Young-Soon;Yi, Yeong-Moo
    • Aerospace Engineering and Technology
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    • v.4 no.1
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    • pp.129-142
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    • 2005
  • A semi-monocoque truncated cone structure, which is a main structure for the payload adapter of KSLV-I, was designed. Static test was performed to confirm the reliability of the cone structure under the design loads. Strains and displacements are measured during four load cases; the compressive axial, pure bending, pure shear, and combined loading conditions. The results showed that the cone structure satisfies the design requirements. An equivalent axial load was applied to the cone structure so that the global buckling of the cone structure occurred. The measured buckling load was compared with the predicted one by finite element method. The results show a good agreement.

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Characteristics of metal contact for silicon solar cells (실리콘 태양전지의 금속전극 특성)

  • Cho, Eun-Chel;Kim, Dong-Seop;Min, Yo-Sep;Cho, Young-Hyun;Ebong, A.U.;Lee, Soo-Hong
    • Solar Energy
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    • v.17 no.1
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    • pp.59-66
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    • 1997
  • The solar cell electrical output parameters such as the open circuit voltage($V_{oc}$) and short circuit current density($V_{sc}$) are intrinsic characteristics depending on junction depth, doping concentration, metal contacts barriers and cell structure. As a role of thumb for solar cell design, the metal contact barriers for phosphorus doped emitter should have lower work function in order to provide lower series resistance. The fabrication of PESC(passivated emitter solar cell) structure usually involves the use of titanium as a metal contact barrier. Chromium, which work function is similar to titanium but conductance is higher than titanium is being investigated as the new metal contact barrier. Although titanium has lower work function difference than chromium, the electric performances of chromium as contact barrier are higher than titanium. This better performance is attributed to the lower resistivity from chromium. This paper, therefore, compares the attributes of metal barrier contacts using titanium and chromium.

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