• Title/Summary/Keyword: 금속/폴리우레탄 코팅

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Preparation of Waterborne Polyurethane Coating Solutions with Antistatic Property from Alkali Metal Salts (알카리 금속염으로부터 대전방지용 수분산 폴리우레탄 코팅용액 제조)

  • Hong, Min Gi;Kim, Byung Suk;Lee, Yong Woon;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.427-434
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    • 2012
  • Waterborne polyurethane dispersions (PUD) were synthesized from poly (carbonate diol), isophrone diisocyanate and dimethylol propionic acid at different NCO/OH molar ratios. Subsequently, the PUD was mixed with different types of alkali metal salts ($LiClO_4$, $NaClO_4$, and $KClO_4$) to prepare antistatic waterborne polyurethane coating solutions. Effects of the types and amounts of alkali metal salts were investigated on the surface resistances of the resulting coating films. The surface resistances of coating films were decreased with increasing the amounts of alkali metal salts added in the PUD. The coating films prepared with the same amount of alkali metal salts showed increased ionic conductivity with the order of $LiClO_4$ > $NaClO_4$ > $KClO_4$. Also, the surface resistances of coating films were increased with increasing the molar ratios of NCO/OH in the PUD.

Characteristics of Bending Strength on Coating Condition of Metal Surface Polyurethan Coating Material (금속표면에 폴리우레탄코팅한 소재의 코팅조건 변화에 따른 굽힘강도 특성)

  • 이강길
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.124-129
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    • 2001
  • The research on anticorrosive of valve for ship, waterworks, and drainage system is very important. The purpose of this paper is to develop the metal/polyurethan adhesive technique at insider of the value to prevent corrosion in the value. It is performed to the bending strength test by using metal /polyurethan in the metals (SB41, Al6061). It is investigated to the effects of bending strength on curing temperature, preheating time and curing time, and to the fracture mechanism of metal/polyurethan adhensived specimen. As a results, we find that the bending strength is the highest at curing temperature of 11$0^{\circ}C$ and the curing time is 60 minutes in metal/polyurethan adhesive specimen.

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A Study on Properties of Polyurethane-Epoxy Hybrid Coatings on Stainless Steel 316L at Various Temperatures (스테인레스강 316L의 다양한 온도에서 폴리우레탄-에폭시 복합코팅 특성에 관한 연구)

  • Sung, Wanmo;Kim, Kijun;Kim, Joohan;Seong, Minjeong
    • Journal of the Korean Applied Science and Technology
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    • v.36 no.4
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    • pp.1358-1364
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    • 2019
  • The mechanical properties of Heavy duty resin of synthetic polyurethane-epoxy resin for stainless steel were measured by SEM, FT-IR, tensile properties, and specific mass loss by EIS analysis, etc. As interest in eco-friendly medium coatings increased, the Heavy duty coatings were synthesized for various metals such as stainless steel composed of Polyol, MDI, water bored Epoxy resin, filling agent, silicon surfactant, catalyst etc. The coatings of synthetic Heavy duty resin were increased tensile strength due to various temperature change, and the low-Specific Mass Loss was measured in a highly electrolytic solution. In conclusion, the Heavy Duty coatings composed of polyurethane and waterbored Epoxy resin were synthetic microstructure with cross linkage can be good material for coating of anticorrosion of metal substrates such as stainless steel.

Mechanical Properties on Vegetable Oil based eco-friendly Stainless Steel Coatings (식물성오일 기반의 친환경 스테인레스 스틸 코팅에 대한 기계적 특성)

  • Kim, Ki-Jun;Sung, Wan-Mo;Kim, Joo-Han;Jung, Hyung-Hak
    • Journal of the Korean Applied Science and Technology
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    • v.34 no.4
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    • pp.851-856
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    • 2017
  • The mechanical properties of coating resin on stainless steel were measured by SEM, FT-IR spectra, tensile properties, mole % of [NCO/OH], and particle size analyzer. Growing concerns in the environment-friendly coating resin, we have synthesized the solvent-free coating resin to be coating on metals such as stainless steel. The properties of the synthesized coating resin to be contained polyols, MDI, silicone surfactant, fillers and vegetable oil(castor oil), that they have highly stronger in intensity and longer durability than general coating resin of polyurethane resin on stainless steel. The rigid segments of polyurethane in mechanical properties of coatings were due to unsaturated vegetable oil and the increase mole % of [NCO/OH]. In conclusion, the coating microstructure with castor oil can be good material for coatings of anticorrosion of metal substrates such as stainless steel.

Mechanical Properties on Resin of New Austrian Tunneling Coatings on Stainless Steel 316L (스테인레스강 316L 상의 New Austrian Tunneling Method Coatings의 수지에 관한 기계적 특성)

  • Lee, Jooyoub;Sung, Wanmo;Kim, Joohan;Seong, Minjeong;Kim, Ki-Jun
    • Journal of the Korean Applied Science and Technology
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    • v.37 no.4
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    • pp.1034-1040
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    • 2020
  • The mechanical properties of NATM resin of synthetic polyurethane-epoxy resin for stainless steel were measured by SEM, FT-IR, tensile properties, and specific mass loss by EIS analysis, etc. As interest in eco-friendly medium coatings increased, the Heavy duty coatings were synthesized for various metals such as stainless steel composed of Polyol, MDI, water bored Epoxy resin, filling agent, silicon surfactant, catalyst etc. The coatings of synthetic NATM resin were increased tensile strength due to various temperature change, and the low-Specific Mass Loss was measured in a highly electrolytic solution. In conclusion, the NATM coatings composed of polyurethane and waterbored Epoxy, polyurea resin were synthetic microstructure with cross linkage can be good material for coating of anticorrosion of metal substrates such as stainless steel.

Effects of Polyurethane Coatings on 304 Stainless Steel Formed by Thermoset for Safety Management of Industrial Disaster (산업 재해의 안전관리를 위한 열경화에 의한 304 스테인레스 스틸에 대한 폴리우레탄 도료의 영향)

  • Kim, Ki-Jun;Lee, Joo-Youb
    • Journal of the Korean Applied Science and Technology
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    • v.29 no.2
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    • pp.317-322
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    • 2012
  • The microstructures were examined by SEM, FT-IR spectra, tensible properties mole % of [NCO/OH], and particle size analyzer. Growing concerns in the environment-friendly industries have led to the development of solvent-free formulations that can be cured. We had synthesized the polyurethane resin having the ability to protect stainless steel against corrosion. Compared with general packing materials and coatings, this resin is highly stronger in intensity and longer durability. Polyurethane resins were composed of polyols, IPDI, silicone surfactant, catalyst and crosslink agent. Moreover, thermal fillers such as $Al_2O_3$, fume silica and $ZrO_2$ not only accelerated the curing rate but also improved the physical property as thermal barriers. The rigid segments of polyurethane in mechanical properties were due to crosslink agent and the increase of [NCO/OH]. In conclusion, the polyurethane microstructure with crosslink agent can be good material for themoset coating of metal substrates such as stainless steel.

Thin Micro-Porous Scaffold Layer on Metallic Substrate (금속기질에 앓은 마이크로 다공질 스케폴드 코팅에 관한 연구)

  • Sin, D.C.;Miao, X.;Kim, W.C.
    • Journal of Power System Engineering
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    • v.14 no.5
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    • pp.41-47
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    • 2010
  • 티타늄과 티타늄 합금은 재료적 특이성 때문에 심장 혈관 임플란트에서 일반적으로 사용되어 왔다. 일찍이 적용된 예로는 인공심장판막, 심박조율기의 보호케이스, 혈액 순환 장치 등이 있다. 하지만 물질유도혈전증(Material-induced thrombosis)은 혈전폐색에 의해 기인한 기능 손실로 심장혈관 임플란트 장치의 주된 합병증으로 존재하고 있으며, 심장혈관 임플란트의 혈전유전자는 심장혈관장치의 발달에 주된 난관 중 하나로 남아있다. 그리고 텍스처 혈액 접합 물질(Textured blood-contacting material)은 1960년대 초반 이후부터 혈액순환 보조 장치의 임상실험에 사용되고 있다. 접합 물질에 내장된 텍스처 섬유조직 표면은 형성, 성장, 안정적 부착, 생물학적 내벽(neointimal layer) 등 유도 혈액(entrapping blood) 성분에 의해 형성된다. 공동(cavity) 형상의 용해 가능한 미립자를 사용하는 SCPL법(Solvent casting/particulate leaching method)은 티타늄 기질 이전에 형성된 폴리우레탄 위에 텍스처(texture)를 생성하기 위해 사용되었다. 또한 콜라겐의 부동화(不動化)에 의한 공동(cavity)은 혈액 접합면에 잔존하기 위한 내피세포를 고정할 수 있는 효과가 있다. cpTi로 층화된 PU 기소공성(microporous)은 구조적 특성과 혈전증 감소를 위한 생물학적 내벽 사용의 잠재성을 평가하기 위한 세포 공동체 실험을 통해서 평가되었다.

A Study on the Characteristic Analysis and Manufacture of Electrostatic Dissipation PU Foaming Film (정전방전 PU 발포필름의 제조와 특성분석)

  • Kim, Seung-Jin;Park, Jun-Hyeong;Choi, La-Hee;Park, Mi-Ra;Ma, Hye-Young;Kwon, Oh-Kyung
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.03a
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    • pp.58-58
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    • 2011
  • CNT 나노기술을 응용한 IT산업용 적층간지용 ESD(정전방전, Electrostatic Dissipation)PU 발포필름의 제조 가공기술 및 상품화 개발은 전자제품 패키지에 요구되는 쿠션성과 정전방전 기능을 갖는 폴리우레탄 발포 필름의 제조기술을 확립함으로써 가능 할 수 있다. 특히 IT산업용 필름제품이 개발되면 ESD 성능을 발휘하게 됨으로서 정전기 쇼크에 의한 각종 전자제품의 오작동이나 파손 방지가 가능하게 되어 포장재, 자동차, 전자제품의 하우징 등으로 사용될 수 있게 된다. 현재까지 ESD 기능을 부여하기 위해서 사용되는 충전재로는 금속섬유, 금속플레이크, 탄소섬유, 카본블랙 등이 있으며, 최근 탄소나노튜브를 응용한 연구가 많이 진행되고 있는데 탄소나노튜브는 직경이 수십nm, 종횡비 1000이상의 나노섬유형태로 서 전기전도성이 구리수준으로 알려져 있고 소량을 충전할 시 기계적 특성도 오히려 증대하는 장점을 가지고 있으며 전기적 특성으로는 상대적으로 낮은 나노튜브 함량에서는 ESD를 들 수 있고 높은 함량에서는 전자파 차폐성까지 기대되고 있다. 본 연구에서는 우수한 인장강도, 기계적 강도, 열적 안정성, 내약품성을 가지면서 습식 또는 용융공정을 통해 용이하게 시트, 필름, 코팅제를 제조할 수 있는 방수, 투습방수성을 가지는 유연재료인 폴리우레탄(PU) 1액형 PU에 MWNT 함량이 3wt%인 IPA/MWNT 분산용액을 PU 함량 대비 20, 30, 40파트로 함유시켜 $120^{\circ}C$에서 2분 건조시켜 제조한 그라운드 필름에 2액형 PU와 IPA/MWNT 분산용액에 발포제를 첨가하여 발포온도 140, 150, $160^{\circ}C$에서 5분간 건조시켜 시료 필름을 제조하였다. 제조된 필름의 전기전도성 측정은 부피저항과, 표면저항을 각각 측정하여 확인하였으며, 필름의 마찰 대전압은 E.S.T-7 마찰 대전압 시험기를 이용하여 표면 마찰 대전압과 반감기를 측정하여 확인하고, 필름의 물리적 특성은 인장시험기를 이용하여 breaking stress, breaking strain을 구하였다. 필름의 표면 특성은 영상 현미경 시스템을 사용하여 ${\times}1000$ 배율로 측정하여 분산특성과의 연관성을 확인하였다.

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Effects of Fume silica on synthesis of New Austria Tunnel Method Resin for new material in space aviation (우주항공의 신소재를 위한 New Austria Tunnel Method 수지합성에 대한 Fume silica의 영향)

  • Kim, Kijun;Lee, Jooho;Park, Taesul;Lee, Joo-Youb
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.4
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    • pp.595-601
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    • 2014
  • The microstructures of NATM were examined by SEM, FT-IR spectra, tensile properties, mole % of [NCO/OH], and particle size analyzer. Growing concerns in the environment-friendly industries have led to the development of solvent-free formulations that can be cured. We had synthesized NATM(New Austria Tunnel Method) resin having the ability to protect stainless steel against corrosion. Comparing with general NATM resin and coatings, this resin that synthesized with polyurethane and epoxy was highly stronger in intensity and longer durability. Hybrid resin was composed of polyols, MDI, epoxy, silicone surfactant, catalyst and crosslink agent, and fillers. Moreover, fillers such as fume silica not only accelerated the curing rate but also improved the physical property as thermal barriers. The rigid segments of synthetic resin in mechanical properties were due to fume silica and the increase the mole% of [NCO/OH] for corrosion protection. In conclusion, the hybrid resin microstructure with crosslink agent and fume silica are good material for thermosetting coating of metal substrates such as stainless steel.

Effect of Acrylic Acid on the Physical Properties of UV-cured Coating Films for Metal Coating (금속코팅용 광경화 코팅필름의 물성에 대한 아크릴산(Acrylic acid)의 영향)

  • Seo, Jong-Chul;Choi, Jun-Suk;Jang, Eui-Sung;Seo, Kwang-Won;Han, Hak-Soo
    • Korean Chemical Engineering Research
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    • v.49 no.1
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    • pp.75-82
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    • 2011
  • Five different composition UV-cured poly(urethane acrylate-co-acrylic acid) (PU-co-AA) films have been prepared by reacting isophorone diisocyanate(IPDI), polycaprolactone triol(PCLT), 2-hydroxyethyl acrylate(HEA), and different weight ratio trimethylolpropane triacrylate(TMPTA) and acrylic acid(AA) as diluents, and characterized using a Fourier transform infrared spectroscopy(FT-IR). The adhesion properties onto the stainless steel, morphology, mechanical hardness, and electrical property of UV-cured PU-co-AA films were investigated as a function of acrylic acid(AA) content. All the PU-co-AA films are structure-less and the molecular ordering and packing density decreased with increasing content of AA due to the flexible structure and -COOH side chains in AA. The crosscut test showed that PU-co-AA films without AA and with low content of AA showed 0% adhesion(0B) and the adhesion of PU-co-AA films in the range of 40-50% AA increased dramatically as the content of AA increases. The pull-off measurements showed that the adhesion force of PU-co-AA films to stainless steel substrate varied from 6 to 31 kgf /$cm^2$ and increased linearly with increasing AA content. The mechanical hardness also decreased as the content of AA increases. This may come from relatively linear and flexible structure in AA and low crystallinity in PU-co-AA films with higher content of AA. The higher AA-containing PU-co-AA films showed higher dielectric constant due to the increase of polarization by introducing AA monomer. In conclusion, the physical properties of UV-cured PU-co-AA films are strongly dependent upon the content of AA and the incorporation of AA in polyurethane acrylate is very useful way to increase the adhesion strength of UV-curable polymers on the stainless steel substrate.