• Title/Summary/Keyword: 균열 검출

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Development of the Phased Array Ultrasonic Testing Technique for Nuclear Power Plant's Small Bore Piping Socket Weld (원전 소구경 배관 소켓용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Lee, Jeong-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.368-375
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    • 2013
  • Failure of small bore piping welds is a recurring problem at nuclear power plants. And the socket weld cracking in small bore piping has caused unplanned plant shutdowns for repair and high economic impact on the plants. Consequently, early crack detection, including the detection of manufacturing defects, is of the utmost importance. Until now, the surface inspection methods has been applied according to ASME Section XI requirements. But the ultrasonic inspection as a volumetric method is also applying to enforce the inspection requirement. However, the conventional manual ultrasonic inspection techniques are used to detect service induced fatigue cracks. And there was uncertainty on manual ultrasonic inspection because of limited access to the welds and difficulties with contact between the ultrasonic probe and the OD(outer diameter) surface of small bore piping. In this study, phased array ultrasonic inspection technique is applied to increase inspection speed and reliability. To achieve this object, the 3.5 MHz phased array ultrasonic transducer are designed and fabricated. The manually encoded scanner was also developed to enhance contact conditions and maintain constant signal quality. Additionally inspection system is configured and inspection procedure is developed.

Thickness Evaluation of the Aluminum Using Pulsed Eddy Current (펄스 와전류를 이용한 알루미늄 두께 평가)

  • Lee, Jeong-Ki;Suh, Dong-Man;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.1
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    • pp.15-19
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    • 2005
  • Conventional eddy current testing has been used for the detection of the defect-like fatigue crack in the conductive materials, such as aluminum, which uses a sinusoidal signal with very narrow frequency bandwidth, Whereas, the pulsed eddy current method uses a pulse signal with a broad bandwidth. This can allow multi-frequency eddy current testing, and the penetration depth is greater than that of the conventional eddy current testing. In this work, a pulsed eddy current instrument was developed for evaluating the metal loss. The developed instrument was composed of the pulse generator generating the maximum square pulse voltage of 40V, an amplifier controlled up to 52dB, an A/D converter of 16 bit and the sampling frequency of 20 MHz, and an industrial personal computer operated by the Windows program. A pulsed eddy current probe was designed as a pancake type in which the sensing roil was located inside the driving roil. The output signals of the sensing roil increased rapidly wich the step pulse driving voltage かn off, and the latter part of the sensing coil output voltage decreased exponentially with time. The decrement value of the output signals increased as the thickness of the aluminum test piece increased.

Characteristics of Chemical Compositions and Weathering of Glass Beads excavated from Andong Tumulus in Gildu-ri, Goheung (고흥 길두리 안동고분 출토 유리구슬의 화학조성 및 풍화특성)

  • Han, Min-Su;Lee, Han-Hyoung;Moon, Eun-Jung
    • Journal of Conservation Science
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    • v.27 no.3
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    • pp.323-332
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    • 2011
  • Microtexture and components of 7 glass bead fragments excavated from Andong tumulus in Gildu-ri, Goheung have been analyzed to determine the characteristics of their weathered condition as well as chemical compositions. Firstly, status of microtexture shows that there is a large quantity of pollutants which were presumably transferred from the buried environment into the surface and the gap of the cracks. The examination has displayed that there are less amount of alkali metal components such as sodium (Na) and potasium (K) in the gap of the cracks than on the surface. The chemical compositions analysis has confirmed that two samples belongs to potash glass group ($K_2O-SiO_2$), four to soda glass group ($Na_2O-SiO_2$), and one to the mixed alkali glass group. Chromophoric elements of the glass varies by different colours: blue and navy are cobalt (Co); greenish blue is copper (Cu) and iron (Fe); and light brown is Fe respectively. Such kind of scientific analysis of the excavated glass beads will contribute to the understanding of interchange between various local cultures and arts within the southwest region of Korean Peninsula during the 4th and the 5th centuries.

A Study of the Exclusive Embedded A/D Converter Using the Microprocessor and the Noise Decrease for the Magnetic Camera (마이크로프로세서를 이용한 자기카메라 전용 임베디드형 AD 변환기 및 잡음 감소에 관한 연구)

  • Lee, Jin-Yi;Hwang, Ji-Seong;Song, Ha-Ryong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.2
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    • pp.99-107
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    • 2006
  • Magnetic nondestructive testing is very useful far detecting a crack on the surface or near of the surface of the ferromagnetic materials. The distribution of the magnetic flux leakage (DMFL) on a specimen has to be obtained quantitatively to evaluate the crack. The magnetic camera is proposed to obtain the DMFL at the large lift-off. The magnetic camera consists of a magnetic source, magnetic lens, analog to digital converters (ADCs), interface, and computer. The magnetic leakage fields or the distorted magnetic fields from the object, which are concentrated on the magnetic lens, are converted to analog electrical signals tv arrayed small magnetic sensors. These analog signals are converted to digital signals by the ADCs, and are stored, imaged, and processed by the interface and computer. However the magnetic camera has limitations with respect to converting and switching speed, full range and resolution, direct memory access (DMA), temporary storage speed and volume because common ADCs were used. Improved techniques, such as those that introduce the operational amplifier (OP-Amp), amplify the signal, reduce the connection line, and use the low pass filter (LPF) to increase the signal to noise ratio are necessary. This paper proposes the exclusive embedded ADC including OP-Amp, LPF, microprocessor and DMA circuit for the magnetic camera to satisfy the conditions mentioned above.

Pigment Analysis and Conservation Method of Avalokitesvara in Potalaka of Hyeondeungsa, Gapyeong (가평 현등사 수월관음도의 안료분석 및 보존방법)

  • Seo, Jeong-Ho;Cha, Byung-Gap;Jung, Hee-Soo
    • Journal of Conservation Science
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    • v.27 no.2
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    • pp.223-229
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    • 2011
  • Buddha painting cultural properties couldn't avoid the change of colors and the exfoliation phenomenon by the characteristic of material and environmental factors. Especially, because in the beginning of the fine crack and the decoloration phenomenon on the surface of pigment would be significantly decrease stability of the whole object, it is necessary to take particular measure. Therefore, this is a study on conservation of Avalokitesvara in Potalaka in Hyeondeungsa in Gapyeong. It treated damaged parts of the object, carried out backing papers and matching colors. And then, it examined scientific analysis of pigments. Also, it performed nondestructive testing like XRF, FT-IR, and image microscope to investigate the quality of the material of hanji using the object and the component and characteristic of pigments. As a result, FT-IR spectrum matching Korean traditional paper(hanji) was detected in hanji of Avalokitesvara in Potalaka in Hyeondeungsa. The black pigment making a thin layer over the white pigment would estimate carbon compounds of unconfirmed ink stick or soot as XRF and FT-IR. Also, the white pigment was lead white($PbCO_3{\cdot}Pb(OH)_2$) involving Pb(Lead) and a carbonate. It was observed that the crystal of blue pigment had the different sizes of the particles from the microscope. In the case of this blue pigment, it showed cobalt blue and lead white was mixed when it used because both Cu and Pb were highly detected in XRF data.

광물재료를 이용한 연약지반 점토의 고화안정처리 실험

  • 황진연;류춘길;강병주;김병규
    • Proceedings of the Mineralogical Society of Korea Conference
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    • 2001.06a
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    • pp.7-7
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    • 2001
  • 다량의 점토 퇴적물로 구성된 연약지반은 대단히 큰 압축성과 낮은 강도, 높은 함수량등의 물리·역학적 특성을 갖는다. 이러한 기초지반으로서의 불리한 특성 때문에 이를 대상으로 하는 각종 토목건설공사에서는 지반개량이나 안정처리가 반드시 선행되어야 할 과제이다. 이를 위해 종래에는 샌드드레인, 페이퍼드레인 등의 물리적인 공법에 의한 지반개량이 주류를 이루었으나, 최근에는 생석회나 시멘트계 고화재를 이용한 화학적 안정 처리공법이 크게 주목을 받고 있어 이에 대한 연구가 활발한 상황이다. 본 연구는 연약 지반 안정처리에 대한 방안을 모색하기 위하여 김해 지역에 분포하는 점토 퇴적물을 대상으로 각종 광물재료를 이용한 반응실험을 통하여 반응생성물 조사와 압축강도시험 등을 행하여 그 결과를 검토하였다. 우선 연약지반의 고화에 이용 가능한 생석회, 석고, 플라이에쉬, 고분자폴리머, 시멘트 등을 사용하여 점토와 혼합한 고화실험을 행하였으며, 이에 대한 물성 및 반응생성물을 검토하였다. 이러한 각 재료를 점토에 혼합한 후 PVC관에 모울딩하여 양생시켜 실험하였다. 그 결과, 석고 및 소석회에 비하여 생석회의 경우가 비교적 큰 압축강도를 나타내고, 균열발생 빈도도 낮았다. 생석회의 경우에 Gehlenite, Hillebrandite 등의 생성물질이 검출되었다. 그러나 포틀란트 시멘트와 혼합한 경우가 강도가 가장 크게 나타났다. 반면에 고분자폴리머만 사용한 경우는 강도가 매우 낮았다. 따라서 시멘트를 일정 비율로 배합한 다른 재료를 첨가한 실험을 행하여 그 물성을 검토하였다 물질의 화학적인 특성을 고려하여 포졸란반응이 잘 일어날 수 있을 것으로 생각되는 여러 재료를 선정하여 많은 조합에 대한 실험을 행하였다. 생석회, 석고, 고령토, 규조토, 제올라이트 등의 여러 재료를 여러 조합으로 첨가하여 실험한 결과, 시멘트와 석고를 혼합한 것이 비교적으로 높은 압축강도를 나타내었다. 그리고 이러한 연구 결과를 바탕으로 연약점도의 고화에 최적인 조합과 배합비를 위한 실험을 재차 실시하였으며, 실험 후의 물성과 함께 반응생성물에 대한 검토도 행하여 그 결과를 발표하고자 한다.

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Health Monitoring in Composite Structures using Piezoceramic and fiber Optic Sensors (압전세라믹 센서와 광섬유 센서를 이용한 복합재 구조물의 건전성 모니터링)

  • Kim, C.G.;Sung, D.U.;Kim, D.H.;Bang, H.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.445-454
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    • 2003
  • Health monitoring is a major concern not only in the design and manufacturing but also in service stages for composite laminated structures. Excessive loads or low velocity impact can cause matrix cracks and delaminations that may severely degrade the load carrying capability of the composite laminated structures. To develop the health monitoring techniques providing on-line diagnostics of smart composite structures can be helpful in keeping the composite structures sound during their service. In this study, we discuss the signal processing techniques and some applications for health monitoring of composite structures using piezoceramic sensors and fiber optic sensors.

Evaluation of Fatigue Damage of Metal Matrix Composite by LFB Acoustic Microscopy (Line-Focus-Beam 초음파 현미경을 이용한 금속복합재료의 피로손상에 관한 연구)

  • Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.2
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    • pp.40-47
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    • 1993
  • Composites composed of a precipitation harden 2124 alloy matrix reinforced by SiC whiskers, which are fabricated by powder metallugy, are suscepttible to fatigue damage due to the pile-up of moving dislocation and the microcrack initiation along SiC-Al interfaces, especially at the external surfaces of a body. The initial process, such as pile-up of dislocation or microcrack, that corresponds to the stage I during fatigue failure process are too small to be detected and characterized by conventional ultrasonic technique. This paper describes the applicability of an acoustic microscope with Line-Focus-Beam(LFB) lens of 225MHz to evaluate fatigue damage of SiC whiskers reinforced Al alloy. The specimens which were 6.6mm thick, 13mm wide, and 105mm long in the gage section were fatigued in tension-tension under load control. The velocity of leaky surface and leaky pseudosurface acoustic waves are obtained by FFT analysis technique from V(z) curve which is a record of output of piezoelectric transducer. These results are discussed with the change of number of fatigue cycles. The result obtained by acoustic microscope is compared with that by ultrasonic technique generated at 5MHz with conventional surface wave transducers.

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Damage Evaluation on the Concrete Using Acoustic Emission (음향방출(AE)을 이용한 콘크리트의 손상도 평가)

  • 이웅종;조홍동;이종열;한상훈
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.750-758
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    • 2002
  • Concrete is deformed by load and subjected to micro damage under allowable deformation because of non-homogeneous property. When micro damage is accumulated, it is cracked and finally fractured. Characterization of AE can be demonstrated the micro damage which it is not discovered from visual observation, and it become known to an advantage that was clearly discriminated from the existing NDT method. This study was carried out the analysis and evaluation of concrete damage by acoustic emission technique. As a results of damage analysis, it was found out that the more concrete strength has increased, the more concrete has subjected to micro damage at lower stress ratio for chylinder specimen, and this is possible only AE method which could be described the brittle properties. Also it was revealed that the kaiser effect and felicity effect were existed in reinforced concrete bending specimens and it is found out that the onset of interface debonding between concrete and steel could be conformed in comparison with felicity ratio, AE activity and load history. From the results of this study, it was conformed that the deteriorative degree of reinforced concrete structure should be evaluated using felicity ratios.

Acoustic Emission Characteristics during fracture Process of Glass Fiber/Aluminum Hybrid Laminates (유리섬유/알루미늄 혼합 적층판의 파괴과정과 음향방출 특성)

  • Woo, Sung-Choong;Choi, Nak-Sam
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.4
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    • pp.274-286
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    • 2005
  • Fracture behaviors and acoustic emission (AE) characteristics of single-edge-notched monolithic aluminum plates and glass fiber/aluminum hybrid laminate plates have been investigated under tensile loads. AE signals from monolithic aluminum could be classified into two different types: signals with low frequency band and high frequency band. High frequency signals were detected in the post stage of loading beyond displacement of 0.45mm. For glass fiber/aluminum laminates, AE signals with high amplitude and long duration were additionally confirmed on FFT frequency analysis, which corresponded to macro-crack propagation and/or delamination between A1 and fiber layers. On the basis of the above AE analysis and fracture observation with optical microscopy and ultrasonic T scan, characteristic features of AE associated with fracture processes of single-edge-notched glass fiber/aluminum laminates were elucidated according to different fiber ply orientations.