• Title/Summary/Keyword: 균열열림

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Variation of Surface Crack Shape in Pressure Vessel Materials (압력용기 소재에서의 표면균열의 형상변화)

  • 허용학;이주진;이해무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.617-623
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    • 1990
  • Cracks present in pressure vessels have been reported to be mostly semi-elliptic surface cracks. The fatigue crack growth rates(FCGR) of surface cracks in the pressure vessel materials, API5A-K55 and SPV 500, used in this study were showed to be different depending on the direction of propagation of the surface crack. An equation for the prediction of the shape change of the surface crack was obtained by combining the Paris' relations for each direction of surface crack extension and agreed well with the experimental data. And also FGGR in both materials were evaluated and prediction of the shape change of surface crack were made using averaged stress intensity factor.

Effects of Strain Hardening Exponents on the Retardation of Fatigue Crack Propagation (가공경화지수가 피로균열 지연거동에 끼치는 영향)

  • 김상철;강동명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1193-1199
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    • 1990
  • Effects of strain hardening exponents on the behavior of fatigue crack propagation are experimentally investigated. The retardation effect of fatigue crack propagation after single overloading is investigated in relation to strain hardening exponent and crack closure. A relationship between crack opening ratio and strain hardening exponents is inspected through an examination of the crack closure behavior. An empirical equation relating retardation effect of fatigue crack propagation after single overloading, percent peak load and strain hardening exponent of materials is proposed.

Elastic Crack Opening Displacement of Slanted Circumferential Through-Wall Cracks in Thick-Walled Cylinder (원주방향 경사관통균열이 존재하는 두꺼운 배관의 탄성 균열열림변위)

  • Han, Tae-Song;Huh, Nam-Su;Shim, Do-Jun;Kim, Jin-Su;Lee, Jin-Ho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.3
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    • pp.13-22
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    • 2012
  • According to recent research on leak-rate estimates to assess rupture probabilities of nuclear piping which contains a circumferential surface/through-wall cracks due to PWSCC, i.e., xLPR (Extremely Low Probability of Rupture) program, it has been revealed that the use of crack shape with an idealized circumferential through-wall crack during actual crack growth can lead to overestimate of the leak-rate. Thus, for accurate estimation of the leak-rate during crack growth, the more realistic crack shape that can simulate the crack shape transition from surface crack to through-wall crack should be used. In this context, in the present study, the elastic crack opening displacement of slanted circumferential through-wall crack in thick-walled cylinder was proposed based on 3-dimensional elastic finite element fracture mechanics analyses. To propose the elastic crack opening displacement of slanted circumferential through-wall crack in thick-walled cylinder, the geometric variables affecting crack opening displacement, i.e., thickness of cylinder, reference inner crack length and slant crack ratio were systematically varied. In terms of loading conditions, axial tension, global bending moment and internal pressure were considered. The present results can be applied to calculate the leak-rate considering more realistic crack shape transition from surface crack to idealized through-wall crack, and can be expected to enhance current leak-rate estimation scheme, for instance, in xLPR program etc.

Comparative Study on Crack Tip Opening Displacment ${\delta}_5$ R-Curve and ${\delta}_{BS}$ R-Curve (균열선단 열림변위 {\delta}_5 R-곡선과 {\delta}_{BS} R-곡선의 비교연구)

  • Kim, Eom-Gi;Nam, Seung-Hun;Jin, Uk;Go, Seong-Wi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.794-802
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    • 2000
  • Since the examination of CTOD problem revealed that the discrepancy among CTOD's was a matte., of definition, the relationships among parameters based on different definitions have been studied Particularly, the relationship between $\sigma$BS R-curve based on BS 7448 and R-curve based on the recently introduced $\sigma$5 parameter was investigated in this research. For the comparison, compact tension specimens of used 1Cr-0.5Mo steel, heat treated 1Cr-0.5Mo steel to mimic the new one, A12024-T6, and A12024-T351 were prepared and tested. Consequently, the relationship between $\sigma$5 and $\sigma$BS R-curves for tested materials were established by shifting the rotational center which could determined by rotation factor and ligament size.

Determination of CTOD & CTOA Curve for Structural Steel Hot-Rolled Thin Plates (일반 구조용강 열간압연 박판에 대한 CTOD와 CTOA 곡선 결정)

  • 이계승;이억섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.729-732
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    • 2003
  • The K-R design curve is an engineering method of linear-elastic fracture analysis under plane-stress loading conditions. By the way, linear-elastic fracture mechanics (LEFM) is valid only as long as nonlinear material deformation is confined to a small region surrounding the crack tip. Like general steels, it is virtually impossible to characterize the fracture behavior with LEFM, in many materials. Critical values of J contour integral or crack tip opening displacement (CTOD) give nearly size independent measures of fracture toughness, even for relatively large amounts of crack tip plasticity. Furthermore, the crack tip opening displacement is the only parameter that can be directly measured in the fracture test. On the other. the crack tip opening angle (CTOA) test is similar to CTOD experimentally. Moreover, the test is easier to measure the fracture toughness than other method. The shape of the CTOA curve depends on material fracture behavior and, on the opening configuration of the cracked structure. CTOA parameter describes crack tip conditions in elastic-plastic materials, and it can be used as a fracture criterion effectively. In this paper, CTOA test is performed for steel JS-SS400 hot-rolled thin plates under plane-stress loading conditions. Special experimental apparatuses are used to prevent specimens from buckling and to measure crack tip opening angle for thin compact tension (CT) specimens.

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2-Step Shot Peening Process for the Improvement of Fatigue Crack Growth Properties (균열 특성 개선을 위한 2단 쇼트피닝 가공)

  • Lee, Seoung-Ho;Shim, Dong-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.67-72
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    • 2003
  • In this study, to investigate the effects of 2-step shot peening at the surface of spring steel, crack growth tests are conducted on spring steel and shot peened specimens. And then the residual stresses and fractographs are examined. The crack growth equation that can describe the whole crack growth behavior is used to evaluate the experiment results. The results show that fatigue crack glows slowly in the shot peened specimen than in the unpeened. And in the case of the 2-step shot peened specimen the initial stress intensity factor range and the fracture toughness is higher than the unpeened specimen due to the compressive residual stress. Fractographs show that the compressive residual stress of the surface suppress the fatigue crack opening and consequently slow crack growth rates.

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Effect of Restraint of Pressure Induced Bending on Crack Opening for Circumferential Crack (원주방향 균열의 균열열림에 미치는 압력유기굽힘의 구속 효과)

  • Kim, Jin-Weon;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.849-855
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    • 2000
  • This study evaluated the effect of restraint of pressure induced bending(PIB) on crack mouth opening displacement(CMOD) for circumferential through-wall crack in pipe by using both elastic and elastic-plastic finite element analyses. The analyses results showed the restraint of PIB was decreased crack opening for a given crack length and tensile stress, and the effect was considerable for large crack and short restraint length. Also, the restraint effect on CMOD was independent on the variation in pipe diameter and decreased with increasing pipe thickness, and it depended on not total restraint length but short restraint length for non-symmetrically restrained. Additionally, the effect of restraint of PIB was more significant in the elastic-plastic analysis results compared with in the elastic analysis results.

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An Analysis for The Ductile Crack Growth (연성 균열성장의 해석)

  • 구인회
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.103-111
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    • 1990
  • This paper presents a methodology for predicting stable crack growth and instability of a cracked body under monotonically increasing load. It is based on a model that incremental crack extensions and load increments after fracture initiation occur by turns in sequence and the criterion that the crack grows by an incremebt .delta.a when the opening displacement at the current crack tip increases by a critical value V$_{c}$. It is shown that the value I$_{c}$ = V$_{c}$/ .delta. a is a material constant characterizing ductile crack growth resistance. Along with the fracture initiation toughness value, the constant is used for the calculation of the loads against crack extensions by adding up each increment. The specimen failure is defined to occur when the necessary load increment for crack extension is zero or when the limit load in the current ligament is reached. The predicted failure loads are in good agreement with the avaliable experimental failure loads for the compact and center-cracked tension specimens of 7075-T651, 2024-T351 aluminum alloys and 304 stainless steel.steel.

Crack Closure and Growth Behavior of Short Fatigue Cracks under Random Loading (Part II : Growth Behavior and Growth Life Prediction) (짧은 피로균열의 랜덤하중하의 균열닫힘 및 진전거동(Part II : 진전거동 및 진전수명예측))

  • Lee, Shin-Young;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.141-146
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    • 2000
  • Crack closure and growth behavior of physically short fatigue cracks under random loading are investigated by performing narrow- and wide-band random loading tests for various stress ratios. The importance of the crack closure phenomenon is examined by predicting the growth lives of short cracks using obtained crack opening behavior. Artificially prepared two-dimensional, short through-thickness cracks are used. The crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks. Most of the life prediction ratios are within the factor of 2 scatter band except several data at very short crack sizes, indicating that crack growth predictions based on the measured crack opening data are excellent. From the results obtained in this study, it can be concluded that crack closure is the primary factor governing fatigue crack growth of short cracks under random loading as well as under constant-amplitude loading.

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Determination Method of Ramberg-Osgood Constants for Leak Before Break Evaluation (파단전 누설 평가를 위한 Ramberg - Osgood 상수 결정법)

  • Bae, Kyung Dong;Ryu, Ho Wan;Kim, Yun Jae;Kim, Jin Weon;Kim, Jong Sung;Oh, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.7
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    • pp.645-652
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    • 2015
  • In this study, a method for determining Ramberg-Osgood constants for leak-before-break evaluation was investigated. The Ramberg-Osgood constants were calculated for SA312, TP316, and SA-508 Gr.1a in an operating temperature of $316^{\circ}C$. Incremental plasticity, using stress-strain data obtained from experiment, and deformation plasticity, using the Ramberg-Osgood constants, were considered in a finite element analysis. Using incremental plasticity and deformation plasticity, J-integrals and crack opening displacement values were calculated and compared. By comparing the results of incremental plasticity and deformation plasticity, a suitable method for determining Ramberg-Osgood constants for leak-before-break evaluation was confirmed.