• Journal of the KSME
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• v.35 no.1
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• pp.46-52
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• 1995

지금에 이르기까지 직기개발을 위한 주안점은 새로운 위입시스템(water-jet, air-jet)의 개발과 지속적인 직기의 생산속도증가에 대한 각 위입요소들의 최적동작을 위한 기계요소의 개발에 주 어져 있었다. 반면에 위입동작과 직접 연관되지 않는 직기의 구성요소들은 증가하는 위입속도에 따라 각 기능의 안정성과 동작의 정확성에 대한 요구가 점차 증가되었으며, 특히 경사장력 및 이에 작용하는 기계요소들에 대한 기술적 요구수준은 과거의 북직기에서의 경우에 비교될 수 없을 정도의 한계적 상황을 만족시켜야 하게 되었다. 경사송출의 경우, 위사 1가닥이 공급될 때 마다 직물권취에대응하여 경사장력을 일정하게 유지하며, 경사의 일정 길이를 정확히 공급하여야 하기 때문에 고속 무북직기에서는 빠른 응답속도와 안정된 동작을 행할 수 있는 경사송출기구 및 장력제어시스템의 성능이 직기성능에 가장 큰 영향을 미치게 되었으며 지금까지 사용되어온 기계적 송출장치로는 한계적 기술요건을 만족시킬 수 없게 되었다. 이에 따라 근자에 이르러 경사장력제어형 장력송출장치의 응용이 크게 대두되고 있다. 이 글에서는 이러한 새로운 형태의 송출장치의 개발상황과 경사장력제어에서 해결되지 못한 문제점에 대하여 다루어 보고자 한다.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.2
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• pp.45-52
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• 1998

The contact roll is often used to regulate the winding tension as well as the entrained air in a wound roll by adjusting the contact force to the winding roll. But the contact force generated by other rolls, like assistant nip rolls, in a winding(or roll changing) process may act as disturbance to the control of the winding tension. In this paper, the mechanism of a roll change process is analysed. Ana, the behavior of the contact and the nip rolls are mathematically modeled. A nonlinear PID(NPID) controller is designed to control the winding tension and to reject the effect of disturbance generated by the nip roll on the winding tension variation. Computer simulation study showed that the performance of the suggested NPID controller is improved compared with that of the PID controller in controlling the winding tension and in rejecting the effect of the disturbance.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.748-753
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• 1996

The contact roll is often used to regulate the winding tension as well as the entrained air in a wound roli by adjusting the contact force to the winding roll. But the contact force generated by other rolls, like assistant nip rolls, in a winding(or roll changing) process may act as disturbance to the control of the winding tension. In this paper, the mechanism of a roll change process is analyzed. And, the behavior of the contact and the assistant nip rolls are mathematically modeled. A nonlinear PID(NPID) controller is designed to control the winding tension and to reject the effect of disturbance generated by the assistant nip roll on the winding tension variation. Computer simulation study showed that the performance of the suggested NPID controller is improved compared with that of the PID controller in con trolling the winding tension and in rejecting the effect of the disturbance.

• Proceedings of the Korean Fiber Society Conference
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• 1999.04a
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• pp.167-172
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• 1999

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.12
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• pp.2029-2037
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• 1997

In a web winding process, the contact roll plays many important roles including air-entrainment control and WIT(Wound In Tension) regulation. The behavior of contact roll significantly affects the winding tension characteristics specifically at the time of contact when the speeds of contact roll and the winding roll are not synchronized. A mathematical model for the web, the winding roll, and the contact roll is derived. By using the model derived, a nonlinear PID(NPID) controller is designed to control the winding tension at the time of contact and separation between the contact roll and the winding roll. Computer simulation study showed that the performance of the winding system with the NPID controller significantly improved compared with that of a system with PID controller.

• Proceedings of the Korean Fiber Society Conference
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• 2002.04a
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• pp.73-76
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• 2002

최근 링 정방기의 생산속도 증가로 인해 사절 및 사물성에 큰 영향을 미치는 정방장력의 중요성이 더욱 커지고 있다. 링 정방장력은 스핀들 회전수, 트래블러 중량, 링직경, 콥 직경 등과 같은 공정인자와 링 레일 상하운동에 따른 벌룬 높이, 얀 가이드에서의 실 굴절각도, 콥의 권취 반경 및 공기저항 등에 의해서도 영향을 받게 된다[1]. 이와 관련하여 링 정방장력 해석[2], 정방 공정인자가 정방장력에 미치는 영향[3] 및 정방 공정인자가 방적사 물성에 미치는 영향[4] 등의 연구가 많이 이루어져 왔다. (중략)

• Proceedings of the Korean Fiber Society Conference
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• 1997.10a
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• pp.451-457
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• 1997

• Proceedings of the Korean Fiber Society Conference
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• 2001.10a
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• pp.151-153
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• 2001

링정방법은 생산유연성이 크고 생산된 제품의 물성이 우수하여 다른 공법에서 생산된 제품의 품질표준이 되며 가장 많이 이용되고 있는 공법이다. 이 기술은 스핀들과 회전자의 회전에 의하여 꼬임을 부여하며, 동시에 실을 권취한다. 그러나 스핀들 회전이 증가하면, 정방장력이 증가하므로써 섬유속 (실)의 절단강도를 초과하여 사절현상이 나타나게 된다. (중략)

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.257-258
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• 2010

• Journal of the Korean Society for Precision Engineering
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• v.23 no.2 s.179
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• pp.65-72
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• 2006

Downcoiler is one of the major facilities in hot strip mill operation. The key to good coiling is having good equipment, modem control systems, excellent maintenance and an understanding of coiling process. Therefore, this study aims to develop a program that is useful for calculating machine design parameters and simulating coiling process. In this study, the pinching and coiling mechanism of the downcoiler was thoroughly studied and some of operational factors and their effects on the coiling process were investigated. The software was developed to estimate engineering parameters for coiler component design and to determine optimal setting values for successful coiling operation. In order to check the accuracy and usefulness of the developed software, the simulation of the downcoiler in $\#2$ Hot Strip Mill in Pohang Works was performed. The simulation results suggested that the set-up value for unit tension could be lowered. Test coiling operation by using the lowered set-up value for unit tension resulted in much more successful coiling in the aspect of strip quality and power consumption.