• 제목/요약/키워드: 굽힘 가공

검색결과 201건 처리시간 0.021초

가공배전선로에 가해지는 풍압에 의한 굽힘모멘트 계산식 개선방안 연구 (A Study on Formulas for Bending Moment of Supporters In the Overhead Distribution Lines by Winds)

  • 왕윤찬;조시형;김상규;박중신
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 전기설비
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    • pp.9-10
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    • 2006
  • 가공배전선로는 태풍 내습시 전주 및 전선에 작용하는 풍압에 대하여 견딜 수 있도록 설계되어져야 한다. 따라서 본 연구에서는 가공배전선로의 설계시 사용되는 전주에 가해지는 풍압에 의한 굽힘모멘트 및 굴곡개소의 합성모멘트 계산시 사용하는 기존 계산식의 문제점을 분석하고 현장에서 쉽게 적용 가능한 새로운 계산식을 유도하였다. 새로운 계산식을 이용하여 설계자들이 가공배전선로의 지지물 및 지선강도를 검토할 수 있게 됨으로써 태풍과 같은 재해시에도 안전한 설비를 시설할 수 있게 되었다.

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헤밍 (Hemming) 구조를 가진 박판의 굽힘품질 개선에 관한 연구 (A Study on Improvement of Bending Quality of Hemmed Plates in Sheet Metal Forming)

  • 김판근;박상후
    • 한국정밀공학회지
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    • 제29권12호
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    • pp.1360-1367
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    • 2012
  • A bending process is considered as one of fundamental sheet metal forming processes, and it is widely used for fabrication of simple or complicated sheet metal products in industrial fields. Most of automobiles and electronics have many parts made by the bending process inside or outside of them. However, till now, there is few research reports on the bending process of hemmed plates. A hemmed plate has a locally different bending strength, so a waving shape occurs after bending. A poor outlook due to local uneven shape influences greatly on product competitiveness. To settle this problem, we studied the bending parameters of a hemmed plate and showed the major sensitive design-parameters on the bending quality.

스테인레스 관재의 굽힘 특성 분석 (Analysis of Stainless Steel Tubes Bendability)

  • 이건엽;이혜경;박성필;김윤규;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.244-247
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    • 2009
  • Hydroformed parts have higher dimensional accuracy, structural strength, and dimensional repeatability. Particularly in the automotive industry, manufacturing of parts with complex shapes from tubular materials sometimes requires one or more pre-forming operations such as bending before the hydroforming process. The pre-bending process is an important factor for successful hydroforming in the case where the perimeter of the blank is nearly the same as that of final product. The bendability of a tube depends on the parameters such as the bending radius, variation of the diameter, thickness, hardness. This study shows the analysis of bending through the stainless steel tubes bent to rotary draw bending machine.

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Alloy 690 제1열 시제전열관의 U 굽힘가공에서 치수평가 및 표면잔류응력

  • 김우곤;이창규;장진성;국일현;이동희;주영한
    • 한국원자력학회:학술대회논문집
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    • 한국원자력학회 1997년도 춘계학술발표회논문집(2)
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    • pp.110-117
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    • 1997
  • Alloy 690 제1열 시제 전열관을 U 굽힘 가공할 시 전열관에 도입된 표면 잔류응력 및 굽힘 단면에서 치수변화 (벽두께, 진원도)를 위치별로 측정하여 평가하였다. 외측호(extrados)의 표면 잔류응력은 $\psi$=0$^{\circ}$에서 축 방향 응력이 -319 MPa (압축)로 가장 높았으며, 내측호(intrados)는 $\psi$=0$^{\circ}$, 160$^{\circ}$ 위치인 천이영역 부관에서 응력 변화가 크게 되는 경향을 보였다 측면(flank)은 인장 잔류응력으로 $\psi$=90$^{\circ}$(apex)에서 최대 190 MPa 로 축방향 응력으로 나타났다. 잔류응력치는 벽두께 보다는 진원도 변화와 일치되어 나타났으며, 시제 전열관의 벽두께 및 진원도는 ASTM의 치수 허용치 내에 포함되는 것으로 평가되었다. 잔류응력 측정은 스트레인 게이지를 이용한 구멍뚫기 방법 (Hole-Drilling Method)을 사용하였다.

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사각단면을 가진 압출제품의 비틀림굽힘 압출가공법에 대한$ DEFORM^{TM}$-3D 해석 (An Analysis of the Twisting and Bending Extrusion Process of the Product with the Rectangular Section by the $ DEFORM^{TM}$-3D)

  • 윤선홍
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.115-118
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    • 1999
  • The twisting and bending extrusion process is developed by the $DEFORM^TM$-3D. Because the rectangular section of the extruded product has the symmetry line of cross-section area, the twisting and the bending of extruded product has not occurred. The product with the rectangular section is applied to the twisting and bending extrusion process through the twisted die surface and eccentricity die section. It is shown that the twisting of extruded product is caused by the twisted die surfaces and the bending of extruded product is causd by the eccentricity between the die section. The results by the analysis show that the twisting angle and the curvature of extruded products increases by the die twisting angle, the eccentricity, but decreases by the die length, and friction condition

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곡봉(曲奉)의 편심압출가공에 대하여 상계굽힘해석과 DEFORMTM-3D에 의한 굽힘해 석 비교 (Analysis of the Curving Phenomenon of Curved Circular Shaped Product by the Upper Bound Analysis and the DEFORMTM-3D in Eccentric Extrusion)

  • 김진훈;김한봉;진인태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.45-48
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    • 1997
  • The kinematically admissible velocity field is developed for the eccentric extrusion of circular shaped products. The curving of product in extrusion is caused by the difference of the linearly distributed longitudinal velocity on the cross-section of the workpiece at the dies exit. The results of the eccentric extrusion by upper bound analysis show that the curvature of product increases with the increase in eccentricity of gravity center of the cross-section of workpiece at dies entrance from that of the corss-section at the dies exit end. By the DEFORMTM-3D analysis, the curving of circular shaped product in extrusion is changed by the eccentricity, die land length and the die length. The result of the analysis by DEFORMTM-3D software shows that the curvature of circular shaped product increases with the eccentricity. The two analysis and one experiment show the curving phenomenon in eccentric extrusion process.

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굽은 T形 제품의 편심압출가공에 대한 상계굽힘해석과$ DEFORM^{TM}$-3D에 의한 굽힘 해석 비교 (Analysis of the Curving Phenomenon of Curved T-Shaped Product by the Upper Bound Analysis and the $ DEFORM^{TM}$-3D in Eccentric Extrusion)

  • 김한봉;김진훈;진인태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.49-52
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    • 1997
  • The kinematically admissible velocity field is developed for the analysis of the curving of an eccentric extrusion. The curving of product in extrusion is caused by the difference of the linearly distributed longitudinal velocity on the cross-section of the workpiece at the dies exit. The result of the analysis show that the curvature of product increases with the increase in eccentricity of gravity center of the cross-section of the workpiece at the die entrance from that of the cross-section at the die exit. It also increase with the die land dimension. By the DEFORMTM-3D analysis, the curving of T-shaped product in extrusion is changed by the eccentricity, die land length and the friction constant. The result of the analysis by DEFORMTM-3D software shows that the curvature of circular shaped product increases with the eccentricity. The two analysis and one experiment show the curving phenomenon in eccentric extrusion process.

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중공 각재의 프레스 굽힘 변형 특성 (A Characteristics of Bending Deformation in HallowRectangular Tube by Press Die)

  • 이효영;김기성;허관도
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.285-288
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    • 2007
  • In the recent years the using of low-density material such as high-strength Al alloy on the various industries is becoming light-weight. High strength and hollow Al alloy is good material for stiffness and recycling. Therefore the advanced manufacturing technology with Al alloy is continuously required in many industrial fields. In this study simplified hallow rectangular section of Al alloy is analyzed by FE analysis. Bending stress is affected punching and rotating of wing-die. The analysis of press bending is preformed at first. The elastic recovery value of component and stress distribution acting from the result of the bending angle of three types were obtained. The designed precesses were analyzed by the commercial FE code, Deform-3D. Forming dies for each process were designed and prototypes were manufactured by the verified forming process. Some of the important features of design parameters in the press bending were reviewed.

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복합재 적층판 강도저하에 대한 구멍가공 품질 특성화에 관한 연구 (A Study on Characterization of Hole Quality Effect on Composite Laminate Strength Reduction)

  • 이정환;공창덕
    • 한국추진공학회지
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    • 제3권2호
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    • pp.25-36
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    • 1999
  • 본 연구의 목적은 복합재 적층판의 드릴링작업시 양호한 구멍과 불량한 구멍의 제작에 관한 드릴링기술을 실험적으로 설명하며 복합재 적층판의 강도저하에 드릴링변수가 어떤 영향을 미치는지 조사하고 어떤 형태의 시험이 드릴링변수의 영향을 잘 보여주는지 알아보기 위한 것이다. 이를 위해 복합재 시편을 다섯가지 드릴링변수에 따라 드릴링작업하여 압축, 인장, 굽힘하중에 대한 실험을 수행하였다. 드릴링변수들이 시편의 구멍가공 품질에 중요한 영향을 미친다는 것을 알 수 있었고 빠른 스핀들 회전속도, 낮은 이송율, 잘 고정된 상태에서 드릴작업이 된 시편이 우수한 구멍가공 품질을 보여주었다. 굽힘실험결과가 구멍가공 품질에 대한 드릴링변수와 관련하여 가장 분명한 파괴강도를 보여주어 굽힘실험이 구멍 강도저하에 드릴링변수가 미치는 영향을 잘 나타내는 것을 알 수 있었다.

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3점 굽힘 하중 해석을 통한 복합재 도어 임팩트 빔 단면형상 설계개선 (Design Improvement of Composite Door Section Impact Beam by Three-Point Bending Analysis)

  • 하중찬;오성하;백인석;이석순
    • 한국기계가공학회지
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    • 제19권6호
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    • pp.80-87
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    • 2020
  • The currently observed trend in car manufacturing is to increase energy-efficiency by producing lighter cars. This study examines the replacement of particular parts, specifically around the impact beam, with material composites 30% lighter than conventional steel currently used. The shape of the impact beam was determined as the trapezoidal cross-sectional area with central reinforcement, using three-point bending analysis. A prototype was fabricated based on the findings of our study and its performance was evaluated by the three-point bending analysis; 2 ply of aramid applied for its displacement. The performance of the final prototype for the door assembly was evaluated using a side-door strength test, which resulted to measured initial strength of 10.5 KN and intermediate strength of 15.6 KN. This research provides a promising solution for better impact beam manufacturing.