• Title/Summary/Keyword: 굽힘시험장치

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Bending fatigue strength test of output gear for Korea High-speed Train (고속전철용 기어의 굽힘 피로강도 시험 및 평가)

  • 이동형;서정원;최경진;문경호;김용기
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.273-278
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    • 2001
  • The transmission system of high speed train serve in the severe condition compared with those of other trains, namely, they have to transmit high power to run with high speed and they have to make maximum use of the limited space. To clarify the strength of gear for Korea High-speed train, a bending fatigue test is performed for the output gear of axle gear reduction unit. This paper reports the reviews of bending fatigue strength test method and the test results of output gear of axle gear reduction unit for high speed train.

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Safety factor simulation of the transplanter bevel gear by planting condition (주간거리에 따른 정식기 베벨기어의 안전율 시뮬레이션)

  • Kim, Du Han;Choi, Chang Hyun;Jang, Hyeon Jun;Kim, Yong Joo
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.15-15
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    • 2017
  • 본 연구는 필드 작업 시 작업조건에 따른 정식기의 PTO 부하를 측정하고, 이를 이용하여 작업조건에 따른 안전율 시뮬레이션을 목적으로 수행하였다. 부하 계측 시스템은 PTO 축의 부하를 측정하기 위한 토크 센서, 토크 센서에서 발생한 신호를 수집하기 위한 데이터 수집장치, 노트북에 전원을 공급하기 위한 파워 컨트롤러로 구성하였다. 토크센서에서 입력된 부하 데이터를 처리하기 위한 소프트웨어는 Labview(Version 2011, National Instrument, USA)를 사용하였다. 포장시험은 유사한 토양 조건에서 4회 반복 시험을 수행하였으며, 작업속도 고속 조건에서 4개의 주간거리(26, 35, 43, 80cm)와 3개의 식부깊이 (85, 105, 136mm)에 대하여 수행하였다. 안전율 시뮬레이션을 위한 소프트웨어는 KISSsoft(Version 2016, Kissling & Co. AG, Switzerland)를 사용하였다. 식부깊이 85mm에서 주간거리 26, 35, 43, 80cm일 때 작업시 각각 굽힘 안전율은 2.2874, 2.4507, 2.7139, 2.8064로 나타났으며 접촉 안전율은 1.1787, 1.2799, 1.3205, 1.3275로 나타났다. 식부깊이 105mm에서 주간거리 26, 35, 43, 80cm일 때 작업 시 각각 굽힘 안전율은 2.1261, 2.2781, 2.4879, 2.5866로 나타났으며 접촉 안전율은 1.1296, 1.1425, 1.2710, 1.2507로 나타났다. 식부깊이 136mm에서 주간거리 26, 35, 43, 80cm일 때 작업 시 각각 굽힘 안전율은 1.6587, 1.6651, 1.7824, 2.2198로 나타났으며 접촉 안전율은 1.0030, 1.0104, 1.0450, 1.1931로 나타났다. 주간거리에 따른 식부깊이의 굽힘 안전율과 접촉 안전율은 가장 차이가 큰 주간거리 80cm에서 식부깊이가 85, 105, 136mm일 때 작업 시 각각 굽힘 안전율은 2.8064, 2.5866, 2.2198로 나타났으며 접촉 안전율은 1.3275, 1.2507, 1.1931로 나타났다. 시뮬레이션 결과 정식기 베벨기어의 안전율은 주간거리가 짧을수록, 식부깊이가 깊을수록 더 낮게 나타났다. 그러므로 정식 작업 시 정식기의 부하와 내구성을 고려하여 적절한 작업조건을 선정해야 함을 알 수 있다. 또한 향후 다양한 토양 조건 및 작업 단수 등에 따른 포장시험을 추가로 진행하여 여러 조건에서의 안전율 시뮬레이션을 수행할 예정이다.

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Jet Vane Type 추력방향제어 System 개발

  • 명철호;이명준;조용재
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.3-3
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    • 1997
  • 미사일 수직발사 시스템은 공간을 작게 차지하고 간편하여 각국이 선호하고 있다. 그러나 수직발사 초기에는 매우 낮은 속도로 상승하므로 Fin의 공력이 발생하지 않기 때문에 추력방향을 직접제어하지 않으면 안된다. 추력방향 제어장치는 Gimbal, Jet Vane, Jet Tab, Secondary Injection 등 여러 방식이 있으나 Jet Vane Type의 추력 방향 제어장치는 응답이 빠르고 경량화가 가능하며 후방 Fin과의 연동 및 작동 후 분리가 가능하다는 장점으로 인해 수직발사 미사일의 초기 방향제어에 주로 사용한다. 이 장치는 Vane이 화염 속에서 직접 구동되므로 고내열성 재료의 기술이 필요하며 미사일의 전체 System에 요구되는 Side Force를 발생시키기 위한 Vane의 최대 받음각 및 회전속도를 결정해야 한다. 따라서 초음속 유동해석을 통해서 Vane의 받음각에 대한 Side Force와 Torque를 계산하며, 구조해석을 통해 Side Force가 가해지는 동안의 Housing의 굽힘, 비틀림 하중 등을 계산하였다. 또한 Controller는 기존의 유압방식보다도 소형이며 복잡하지 않고 가격이 싼 DC Motor와 감속기를 이용하여 빠른 응답성에 부합토록 설계하였다. 본론에서는 성능과 관련된 초기 요구조건에 대한 최적설계의 변수들을 해석하고. 그에 따른 개발사양, 개발 과정, 구조, 시험방법 등에 대해 고찰하고자 한다.

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Evaluation of Physical Properties of Resin Containing Zinc Nanoparticle. (아연나노입자함유 교정용 레진의 물리적 특성 평가)

  • Jo, Jeong-Ki
    • Journal of Digital Convergence
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    • v.17 no.10
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    • pp.373-379
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    • 2019
  • Polymethyl methacrylate (PMMA), a self-polymerizing resin for removable orthodontic devices, has been used as a dental orthodontic device for many years because of its advantages such as color stability, volume stability, and tissue compatibility. However, such a removable orthodontic device has a disadvantage that the longer the use in the oral cavity due to the low strength of the PMMA fracture of the orthodontic device resin in use. In this study, zinc nanoparticles (ZNP) were mixed with orthodontic PMMA to introduce strength effect. Rectangular samples ($1.4{\times}3.0{\times}19.0mm$) of orthodontic PMMA (0, 0.5, 1.0, 2.0 and 4.0%) containing ZNP were prepared. The finished specimen was tested for three-point bending strength at a speed of 1 mm / min, and the Vickers hardness was measured three times using a hardness tester. The surface roughness was measured with a surface roughness. As a result, the 3-point bending strength did not change significantly (p>0.05). Surface energy increased significantly. As a result, we successfully synthesized ZNP in this study and prepared the dispersed resin specimen for calibration. It will be possible to develop high-density dental orthodontic resins.

Evaluation of Surface Fatigue Degradation Using Acoustic Nonlinearity of Surface Wave (표면파의 음향비선형 특성을 이용한 표면 피로열화 평가)

  • Lee, Jae-Ik;Lee, Tae-Hun;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.415-420
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    • 2009
  • This paper reports the results of a case study for the evaluation of surface damage by using acoustic nonlinearity of surface wave. In this study, the experimental system was constructed to measure the acoustic nonlinear parameter of surface wave in an Aluminum 6061 T6 specimen of which surface was damaged by the three point bending fatigue test, and magnitudes of nonlinear parameter measured before and after the fatigue test were compared. Especially, since the surface fatigue damage by the three point bending is concentrated at the central position of loading, the change in the nonlinear parameter around this position was monitored. Experimental results showed that the measured nonlinear parameter at the outside of this position after the fatigue test was almost same as the initial value before the fatigue test, since the fatigue damage at this position was little. However, clear increase in the nonlinear parameter was noticed after the fatigue test at the central position of specimen where the surface fatigue damage is expected to be concentrated.

A Study on the Estimation of Dynamic Interlaminar Fracture Toughness on CFRP Laminates Plates (CFRP 적층판의 동적 층간파괴인성의 평가법)

  • 김지훈;김영남;판부직규;양인영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.80-91
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    • 1998
  • In this paper, the estimation of dynamic interlaminar fracture toughness on fracture mode II in CFRP(carbon fiber reinforced plastics) laminates in made. Dynamic ENF(End Notched Flexure) apparatus used in this paper is manufactured by suing Split Hopkinson Pressure Bar. The static and impact load history in the CFRP specimen is measured by using manufactured dynamic ENF tester and 3-point bending test is carried out to find the load history. Also dynamic interlaminar fracture toughness can be found by using the J integral obrained from dynamic analysis in consideration of intertia-force effect.

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A Discussion on Measurement of Springback Ratio Using Winding Bend (감아굽힘 시험장치의 제작과 스프링백 비의 시험법에 대한 역학적 검토)

  • 김용우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.95-101
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    • 2000
  • To measure springback ratio of thin sheet or plate, winding bend rig is made. It bends a specimen with keeping its curvature constant and measures the bending angles before and after release of bending load. To check the performance of the bend rig, we calculated the bending moment by two ways which are based on simple beam theory. One is that the bending moment is calculated by using the results of bending test, and the other is that the moment is calculated by using the results of tensile tests. The former may entails the effect of the friction between bending pin of the rig and the surface of specimen, but the latter does not contain any effects of the friction since the bending moment is obtained by using tensile tests. Nevertheless, the values of the two bending moment shows the same level of bending moment, which implies that the friction does not influence on the value of springback ratio in spite of the presence of friction within the cope of the test performed in this experiment.

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Study of the high pressure hose assemblies by accelerated life test (고압호스 조립체의 가속수명시험에 관한 연구)

  • Lee, Gi Chun;Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.886-892
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    • 2013
  • Hydraulic hose assemblies are used as piping components for construction machinery, automobile, aircraft, industrial machinery, machine tools, and machinery for ships. Then the reliability of hose assemblies is important because total hydraulic system, which used to deliver the fluid power ($P^*Q$) needed to flexibility in the piping system, is not operated if the hose assembly failed in the system. The data of the accelerated life test estimated through the shape parameter(${\beta}$) resulting of the Weibull distribution analysis. This study has tried to reduce the test time resulting from varying impulse pressure range and the flexing diameter. Accelerated life test model for the test results was adopted the GLL(generalized log linear) and the accelerated indexes are identified as 6.64 for the pressure and 4.46 for flexing radius. Also, it found that shape parameter is 6.19, scale parameter(${\eta}$) is $1.035{\times}108$, which were adopted the pressure 35 MPa and the flexing diameter R100 mm in the used condition.

A Study on the Development of a Welding Carriage System for Vertical Weld (수직 용접을 위한 용접 캐리지 시스템 개발에 관한 연구)

  • Byun, Hong-Seok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.6
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    • pp.246-254
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    • 2016
  • Thick-shell welding for super-sized oil storage tanks is currently done manually, which causes deterioration in quality and a lack of uniformity due to frequent rewelding. The limitations of the external environment must also be considered for manual welding. This paper describes the development of a carriage system for automatic vertical welding to increase reliability, reduce cost, and enhance productivity. The system consists of a welding platform, carriage device, and control unit, which were conceptually designed according to design specifications and manufactured with modular parts. In addition, the structure was analyzed for safety and to predict design problems in advance, and the results are reflected in reviewing the design. To evaluate the performance of the system, a tensile test, bending test, and weld time test were carried out, and the results were satisfactory. The time required for automatic weld was greatly improved by more than 87%, compared to the manual welding time.

Measurement of Springback Ratio Using a Bend Rig (개선된 굽힘 시험장치를 이용한 스프링백 비의 측정)

  • 김용우;공성일;남진영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.410-415
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    • 2002
  • A winding bend rig is designed to overcome the drawbacks of the conventional bend rig for measuring springback ratio of a strip or plate. Using the present bend rig, springback ratios are measured and they are compared with ones that obtained by using simple beam theory and tensile test. Theoretically, there should be no difference between the two values as far as the simple beam theory holds true for the bending test. But, within the scope of our tests, there is a difference of 5% between the two values since the specimen under bend test is subjected to a transverse shear force and friction force on the surface of the specimen.

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