• Title/Summary/Keyword: 구멍 변형

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유전자 알고리즘을 이용한 고속 확관기의 확관속도 최적화

  • 정원지;김재량;한철문;김수태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.216-216
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    • 2004
  • 본 논문은 우리가 일상 생활에서 접하는 에어컨의 핵심 부품인 열 교환기의 제작과정 중에서 확관 공정에서의 확관속도 최적화에 관한 것이다 여기서 열 교환기는 구멍 뚫린 박판형태의 방열핀과 이 구멍을 통과하는 구리재질의 관인 헤어핀의 2가지 주요 부품으로 구성되어있다 그리고 확관기(Fig. 1)에 있어서의 확관공정은 Fig. 2에서 보는 바와 같이 소성변형을 통한 관의 반지름 방향의 팽창으로 방열핀과 헤어핀을 결합시켜주는 높은 정밀도를 요구하는 작업이다.(중략)

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An Analytical Study on Crack Behavior Inside Standard Compact Tension Specimen with Holes (구멍들을 가진 표준 CT 시험편 내에서의 크랙 거동에 대한 해석적 연구)

  • Lee, Jung Ho;Cho, Jae Ung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.6
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    • pp.531-537
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    • 2016
  • The damage and fracture of machine or structure are caused by the crack happened from the defect existed at the inside of material. The properties of crack propagation and growth characteristic must be considered because there are many cases at which these cracks are densely existed. Therefore, this study investigates the fracture property due to the position of crack and hole inside the standard compact tension (C. T.) specimen. When the concentrated load is applied eccentrically at the standard C. T. specimen, the fracture mechanical behavior due to the existence or non-existence and the position of hole near crack is investigated. As the result of analysis study, model 3 (in case of the distance of 2mm on the horizontal direction between the end part and hole as the specimen model existed with one hole near the crack) has the maximum deformation, stress and deformation energy of the most values among three models. As the distance between the crack and hole inside the specimen becomes nearer, the maximum stress becomes higher in cases of three models. Apart from the number of holes, it is seen that the maximum stress becomes higher near the crack when the hole exists near the crack inside the specimen. If the hole inside the machine or the mechanical structure is punctured by using the result of this study, it is thought that the occurred breakage or breakdown can be prevented by reducing the fracture stress happened at the specimen.

Structural Safety Analysis on Crack Propagation in Compact Tension Specimen (소형 인장 시험편 내의 크랙 전파에 대한 구조 안전해석)

  • Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.5 no.1
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    • pp.23-27
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    • 2014
  • In case eccentric load is applied at compact tension specimen, the propagation behavior due to existence or nonexistence of hole, numbers and positions of holes near crack is investigated in this study. Strain energy, displacement and stress happened in specimen are examined through simulation analysis. And stress intensity factor is obtained by the basis of strain energy and deformation. When defect or hole exists in structure, the possibility of fracture can be thought to be verified by using the study result.

Stress Measurement around a Circular Role in a Cantilever Beam under Bending Moment Using Strain Gage and Reflective Photoelasticity (스트레인 게이지와 반사형 광탄성법을 이용한 굽힘을 받는 외팔보 시편 구멍 주위의 응력측정)

  • Baek, Tae-Hyun;Park, Tae-Geun;Yang, Min-Bok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.329-335
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    • 2006
  • It is necessary to study on the stress concentration experimentally, which is the main reason to avoid mechanical dilapidation and failure, when designing a mechanical structure. Stress concentration factor of a specimen of cantilever beam with a circular hole in the center was measured using both strain gage and photoelastic methods in this paper. In strain-gage measurement, three strain gages along the line near a hole of the specimen were installed and maximum strain was extrapolated from three measurements. In photoelastic measurement, two methods were employed. First, the Babinet-Soleil compensation method was used to measure the maximum strain. Secondly, photoelastic 4-step phase shilling method was applied to observe the strain distribution around the hole. Measurements obtained by different experiments were comparable within the range of experimental error.

A Study on Deformation Behavior of Thrust Cut Off System under High Pressure (고압하 추력중단장치의 변형거동 연구)

  • Park Sung-Han;Chang Hong-Been;Lee Hwan-Gyu;Kang Moon-Jung;Kim Jae-Hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.9 no.4
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    • pp.89-95
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    • 2005
  • Thrust cut off(TCO) system is installed at the port of a rocket motor case forward dome. The snap ring and the closure are escaped sequentially by pulling out a wedge under internal pressure. The hydraulic structural tests of TCO and numerical simulations were performed, and both results were compared to understand the deformation behavior of TCO. By increasing splines symmetrically, the sealing capacity of TCO can be improved significantly. The escape pressure of TCO increases according to the increase of friction coefficient and there is a critical friction coefficient beyond which the snap ring can not be nearly escaped even after forced escape of wedge. Under low friction coefficient the snap ring is contracted to radial direction and easily escaped. But, under high friction coefficient, the snap ring can not be escaped from the port even after severe plastic deformation.

A Fundamental Study on the Fracture Mechanism of Steel Plates under Completely Alternating Load (완전교번하중하(完全交番荷重下)에서의 강판(鋼板)의 파괴기구(破壞機構)에 관한 기차적(基磋的) 연구(研究))

  • Chang, Dong Il;Chung, Yeong Wha
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.2 no.3
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    • pp.1-13
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    • 1982
  • Transition process of plastic region. displacements, stresses and strains ahead the flaw tips were analysed by the finite element method on the steel plate with the circular hole and the one with the elliptical hole under completely alternating load (repetition of tensile loading, unloading and compressive loading). As the results, the followings were obtained. Transition process of elastic failure (yielding) region was estimated. From this the tendency was confirmed that the fracture would be initiated from ahead the flaw tip, and propagated along the $45^{\circ}$ direction. The fundamental data available in estimating the stress intensity factor that was considered as the core in analysing the fracture mechanism of steel plates were obtained. It was indicated that when unloading after tension the effect of compressive loading, and even the compressive reyield, was occured ahead the flaw tip. Similarly it was indicated that when unloading after compression the effect of tensile loading, and even the tensile reyield, was occured ahead the flaw tip. It was considered that these phenomena were occured because the unloading effect was constrained by the residual strains when unloading. It was considered that the fatigue phenomenon was occured ahead, the flaw tip by repetition of tensile yield, the above compressive reyield, compressive yeild and the above tensile reyield. In addition, the tendency was confirmed that the fracture ahead the flaw tip was occured as the flaw was changed from the circular hole to the elliptical hole and became to be the crack lastly.

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An Experimental study on Failure Mode of Space Frame's Ball joint connection (스페이스프레임의 볼조인트 접합부 파괴모드에 관한 실험적 연구)

  • Lee, Sung-Min;Kim, Min-Sook;Kim, Dae-Young;Song, Chang-Young;Kang, Chang-Hoon
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.6
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    • pp.61-68
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    • 2007
  • The hole for the insertion of the pin in the shank is exist at ball joint connection of the space frame. It brings about the brittle fracture caused by stress concentration. Consequently it cannot expect the deformation performance or energy absorption performance from ball joint connection. In this study we developed a new connection details which will increase the plastic deformation performance at ball joint connection and can absorb the error in construction, which expect the plastic deformation performance at the reduced shank without brittle fracture at the screw of bolt and pin. Also it's capacity is verified by the performance in numerical analysis and test. We confirmed bolt's plastic deformantion performance through controled shank and pin's area.

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The Elasto-Plastic Stress Analysis of Tube Expansion for Marine TEMA(Tubular Exchanger Manufactures Associations) Heat Exchangers (선박용 TEMA 열교환기의 전열관 확관시 탄소성 응력 해석)

  • Kim, Ok-Sam;Park, Jong-Dai
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.17 no.2
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    • pp.173-178
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    • 2011
  • Marine TEMA heat exchanger is the equipment to transfer the heat energy through both fluids that are enclosed separately by applying conduction and convection phenomena for a large vessels, Especially for heat exchanger working under the high temperature and high pressure, the expansion ratio should be taken into account other than under the low temperature and low pressure. This study was tried to find out the ideal expansion ratio through analyzing the elasto-plastic stress behavior of deformation while tubes are expanded with the finite element methods.

Paddle Shift Analysis During Semiconductor Encapsulation (반도체 캡슐화 성형 공정에 있어서 패들 변형 해석)

  • Han, Se-Jin;Huh, Yong-Jeong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.5
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    • pp.147-156
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    • 2001
  • 본 연구에서는 칩 캡슐화 성형 공정 중의 패들 변형을 해석하기 위한 방법론이 연구되었다. 헬레쇼오 근사 모델에 근거한 유한요소법이 칩 캐비티에서의 유동 해석을 위해 사용되었다. 리드 프레임 상의 구멍을 통한 통과 유동해석을 위한 근사모델이 제안되었다. 본 연구에서 제시된 해석모델에 의해 계산된 값과 실험 값은 잘 일치하였다. 유동해석을 통하여 리드프레임과 패들에 의해 경계를 이루고 있는 상, 하 캐비티간의 압력차가 계산되었다. 최종적으로 패들 변형이 압력차 계산 값을 이용하여 계산되게 된다.

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Porous Structures with Negative Poisson's Ratio using Pattern Transformation Triggered by Deformation (변형에 의한 패턴변화를 활용한 음의 포아송비 다공성 구조)

  • Oh, Myung-Hoon;Choi, Myung-Jin;Byun, Tauk;Cho, Seonho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.4
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    • pp.275-282
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    • 2017
  • In this paper, using a pattern transformation triggered by deformation, we propose a porous structure that exhibits the characteristic of negative Poisson's ratio in both tension and compression. Due to the lack of torque for rotational motion of ligaments, the existing porous structure of circular holes shows positive Poisson's ratio under tension loading. Also, the porous structure of elliptic holes has a drawback of low durability due to stress concentration. Thus, we design curved ligaments to increase the rotational torque under tension and to alleviate the stress concentration such that strain energy is uniformly distributed in the whole structure. The developed structure possesses better stiffness and durability than the existing structures. It also exhibits the negative Poisson ratio in both compression and tension of 10% nominal strain. Through nonlinear finite element analysis, the performance of developed structure is compared with the existing structure of elliptic holes. The developed structure turns out to be significantly improved in terms of stiffness and durability.