• Title/Summary/Keyword: 구멍뚫기법

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Determination of Residual-Stress Distribution in Engineering Plastics (공업용 플라스틱 성형품에 대한 잔류응력의 측정)

  • Kim, Chae-Hwan;Youn, Jae-Ryoun
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.132-135
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    • 2006
  • Injection molding is a flexible production technique for the manufacturing of polymer products, but introduces residual stresses. Residual stresses in a structural material or component are those stresses which exist in the object without other external loads. The layer removal and hole drilling method are used for the measurement of residual stress in injection molded polystyrene part. The hole drilling method is potentially more flexible for determining residual stress in complex geometries and can be used as an adoptable technique for the measurement of residual stress in polymeric materials. Results obtained by experiments agree with each other.

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A Study on on Failure Analysis of Table Liner for Roller Mill (롤러 분쇄기용 테이블 라이너의 파손 해석에 관한 연구)

  • Lee, Dong-Woo;Hong, Soon-Hyeok;Lee, Kyoung-Young;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.163-169
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    • 2003
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

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A Study on the Analysis of Residual Stress of STS 304 Weldment Using Hole Drilling Method (구멍뚫기법(HDM)에 의한 STS 304 용접부의 잔류응력 해석에 관한 연구)

  • 고준빈;최원두;이영호
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.664-670
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    • 2001
  • The HDM(Hole Drilling Method) is a relatively simple and accurate methods in measuring residual stress of weldment. Various method of evaluating residual stress are studied in welding field. The method of cutting holes on the plate much affects the accuracy of result. Especially for the hard material like stainless which is difficult to cut preciously is difficult to measure residual stress of weldment. Because heat conduction of strainless steel is lower than other general steel, the magnitude of residual stress might be different as to changing of welding conditions. Therefore, the distribution of residual stress on the STS304 steel after welding using HDM is evaluated in this paper.

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A Characteristic Study of Weld Residual Stress Measurement for AISI 304 Plate Surface Weld Specimen (AISI 304 표면용접평판 시편의 용접잔류응력 측정 특성 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Keun;Song, Taek-Ho;Choi, Hyun-Sun;Rho, Dong-Seong;Park, Jae-Hak
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.61-66
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    • 2008
  • This study is performed to compare characteristics of various measurement technique for weld residual stress. AISI 304 plate with one path weld on the surface was manufactured for this study. Hole drilling method, X-ray diffraction method and instrumented indentation method were used to measure the residual stress before and after welding. All the results were compared and analyzed.

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The Study on Residual Stress of Laser Weldment for the Heterogeneous Materials (이종재료의 레이저용접에서 잔류응력 평가)

  • 오세헌;민택기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.119-125
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    • 2004
  • Generally, it is used the compensation spring to compensate the inaccuracy of screen image induced by thermal deformation in CRT monitor. Its mechanism is bi-metallic system made of heterogeneous metals and these is bonded by laser welding. But laser welding induces the non-uniform temperature distribution and locally residual stress is yielded by these temperature deviation. This paper studies residual stress of laser weldment using FEA and hole drilling method. The results are followed. In the case of heterogeneous materials weldment, higher residual stress induced in the weldment region of SUS 304 which have larger CTE than Ni 36 and residual stress on the middle of specimen is higher by 10.9% than that of its surface Measured residual stress of SUS 304 yield 481MPa and that of Ni 36 is 140.5MPa in the vicinity of the welding region. And the residual distribution is very similar in comparison with FEA result.

Fatigue Characteristic Evaluation in Water Pipe Welds Considering of Welding Residual Stress (용접잔류응력을 고려한 상수도 강관의 피로특성 평가)

  • Choi, Jung-Hun;Song, Weon-Keyu;Koo, Jae-Mean;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.7-10
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    • 2007
  • In case of large steel water pipe, it have been observed that its fracture mostly occurs due to the complicated outside fatigue load on the pipe in the underground. It is also well known that its damage and leakage happen mainly in a weld zone. In this study we evaluated the fatigue characteristics based on size effect and residual stress by comparing the test results on the standard specimen collected from real pipe with those on full scale pipe.

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