• Title/Summary/Keyword: 교량 상판 타설 거푸집

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Development of the Purlin Hanging System Form for the Girder Bridge Slab and Economic Analysis (거더교 상판 콘크리트 타설용 거푸집 개발 및 경제성 분석)

  • Lim, Jeeyoung;Kim, Sunkuk;Son, Kiyoung
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.3
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    • pp.271-278
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    • 2016
  • In the case of South Korea, steel girder bridge (steel box or H-steel) and PSC (Pre-Stressed Concrete) girder bridge are the representative upper structures of railroad and road bridges. These structures account for 75% of the total bridge constructions and 80% of the total construction cost. Since the form work for concreting bridge slab is difficult, various construction methods developed and applied. However, several problems in those methods did not solve partially, including cost increase by material loss and rise of labor costs, quality deterioration by unskilled workers, increased construction time by complicated method, reduced productivity, safety accident by high place work, difficult transportation by big member, and rise of maintenance cost by material characteristic. Alternative method is needed to solve problems of as-is methods. Therefore, the purpose of this study is development of the purlin hanging system form for the girder bridge slab and its economic analysis. Through the findings of this study, it was verified that the purlin hanging system form is possible 60% reduction in cost and 80% reduction in time as comparison with conventional method.

Basic study about Geometric feasibility Analysis of the System form for the Bridge Slab (교량 상판 콘크리트 타설용 거푸집 시스템의 기하학적 타당성 분석의 기초연구)

  • Sung, Soojin;Lim, Jeeyoung;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.197-198
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    • 2014
  • The concrete work of bridge decks is performed in a high place, which may reduce safety and productivity. In addition, the conventional method for deck forms require a great deal of manpower, and a form (sheathing) board is damaged when removed after curing. As a result, the concrete deck work of bridge construction becomes the cause of delayed construction and increased cost. To solve these problems, SMART form, a system form, is developed. SMART form is a temporary device for easier installation and removal, by mounting it to the lower flange of a bridge girder and using a mechanical behavior of the form system for deck concrete pouring. For stable installation and removal of the developed SMART form, geometric behaviors should be analyzed to prove its validity. Furthermore, the validity of geometric behaviors when the SMART form size is altered in response to the various arrangement of bridge girders should be proved. Thus, the study is intended to analyze the geometric validity of the form system for bridge deck concrete pouring. The structural stability of the form system for bridge deck concrete pouring can be secured, which will be applied in the field.

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Requirement Analysis of the System Form for the Bridge Slab (교량 상판(바닥판) 콘크리트 타설용 시스템 거푸집 개발을 위한 요구조건 분석)

  • Kim, Taekoo;Lim, Jeeyoung;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.195-196
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    • 2014
  • Unlike general construction works, bridge construction is mostly done in a high place. The conventional deck form of bridge is installed between precast concrete girders using sleepers, bridging joints and plywoods, and after concrete is poured to the deck, the form materials are removed at high altitudes. When removing the form, it may be dropped on ground, damaging the materials and resulting in economic loss. In addition, safety accidents are likely as the works are performed in a high place, and as the manpower increases, the cost increases. Also, it is difficult to install and remove temporary equipment. Therefore, it is required to develop a system form that allows easier and quicker installation and removal by unskilled workers and ensures safety of workers. In this regard, the study is intended to analyze requirements for the system form for pouring concrete to bridge decks, which can be easily installed and removed. The study result will be used as basic information for development of the system form for pouring concrete to bridge decks.

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