• Title/Summary/Keyword: 공작기계선형축

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Development of Geometric Error Measurement System for Machine tool Guideways Using Laser-Photo Diode (레이저 및 광전소자를 이용한 공작기계 가이드 운동오차 측정시스템 개발)

  • 박희재
    • Journal of the KSME
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    • v.34 no.3
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    • pp.168-176
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    • 1994
  • 축 이송운동의 오차를 측정할 수 있는 광전소자 측정시스템이 구현되었으며, 결론은 다음과 같다. 1) 광전소자와 레이저광원을 이용하여 축이송시에 발생하는 5개의 운동오차를 동시에 검출하는 측정방법이 개발되었으며, 이때의 정밀도는 마이크로미터오더이다. 2)광전소자에 대한 2차원 칼리브레이션이 수행되었으며, 비선형성을 고려할 때 더욱 정밀한 측 정값을 얻을 수 있었다. 3) 레이저간섭기 등에 의해서 측정이 어려운 롤(roll)오차의 측정방법이 구현되었으며, 이때 빔 분리기의 오차를 칼리브레이션할 때, 정밀한 측정값이 얻어질 수 있었다. 4)광전소자측정시스템을 마이크로 컴퓨터와 연계함으로써, 종래의 측정방법보다 매우 빠르며, 정밀한 측정시스템이 구현되었다.

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Cross-Coupling Controller for High-Speed Nonlinear Contour Machining (고속의 비선형 윤곽가공을 위한 교차축 연동제어기)

  • Jee, Sung-Chul;Lee, Yong-Seok
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.446-451
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    • 2000
  • In this paper, a new adaptive cross-coupling control (CCC) algorithm with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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Geometric error assessment system for linear guideway using laser-photodiodes (레이저-수광소자를 이용한 선형 이송측의 기하학적 오차측정 시스템)

  • Pahk, H.J.;Chu, C.N.;Hwang, S.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.180-188
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    • 1994
  • Error assessment and evaluation for machine for machine tool slides have been considered as essential tools for improving accuracy. In this paper, a computer aided measurement technique is proposed using photo pin diodes of quadrant type and laser source. In thedeveloped system, three photo diodes are mounted on a sensor mounting table, and the sensored signal is processed by specially designed signal conditioner to give fine resolution with minimum noise. A micro computer inputs the processed signal, and the geometric errors of five degree of freedoms are successfully evaluated. Pitch, roll, yaw, vertical and horizontal straightness errors are thus assessed simultaneously for a machine tool slide. Calibration techniques such as optics calibration, photo diode calibration are proposed and implemented, giving precise calibration for the measurement system. The developed system has been applied to a practical machine tool slide, and has been found as one of efficient and precise technique for machine tool slide.

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Subhamonic Resonances of order 1/2 of Continuous Rotor with Nonlinearity and Internal Resonances (비선형 연속축의 1/2차 분수조화진동 및 내부공진)

  • 남궁재관;이성우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.43-50
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    • 2001
  • Subharmonic resonances of order 1/2 of a continuous rotating shaft with distributed mass are discussed. The restoring force of the shaft exhibits geometric stiffening nonlinearity due to the extension of the shaft center line. It is assumed that a distributed lateral force, such as the gravity, acts on the rotor. The possibility of the occurrence of subharmonic resonances, the shapes of resonance curves, and internal resonance phenomena are investigate.

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A Neuro-contouring controller for High-precision CNC Machine Tools (고정밀 CNC 머신을 위한 신경망 윤과제어)

  • 이현철;주정홍;전기준
    • Journal of the Korean Institute of Intelligent Systems
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    • v.7 no.5
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    • pp.1-7
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    • 1997
  • In this paper, a neuro-contouring control scheme for the high precision machining of CNC machine tools is descrihed. The proposed control system consists of a conventional controller for each axis and an additional neuro-controller. For contouring control, the contour error must be computed during realtime motion, but generally the contour error for nonlinear contours is difficult to he directly computed. We, therefore, propose a new contour error model to approximate real error more exactly, and here we also introduce a cost function for better contouring performance and derive a learning law to adjust the weights of the neuro-controller. The derived learning law guarantees good contouring performance. Usefulness of the proposed control scheme is demonstrated hy computer simulations.

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Adaptive Cross-Coupling Control for High-Speed Nonlinear Contour Machining (고속의 비선형 윤곽가공을 위한 적응 교차축 연동제어)

  • Lee, Yong-Seok;Jee, Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.108-114
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    • 2000
  • In this paper, a new adaptive cross-coupling control(CCC) method with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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외부가압 공기베어링의 동적 특성에 관한 해석

  • 김우정;박상신;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1991.11a
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    • pp.22-28
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    • 1991
  • 최근 전자 및 광학분야에 있어서의 눈부신 발전은 비구면 가공기나 초정밀 연삭기와 같은 초정밀 가공기계의 개발과 실용화에 힘입은 바 크다. 이러한 초정밀 가공기의 성능을 좌우하는 핵심요소로서 주축계를 들 수 있으며, 비교적 소형 경량의 공작물을 가공하는 기계의 주축용 베어링으로는 오일 베어링을 대신하여 공기베어링이 점차 널리 사용되고 있다. 본 논문에서는 점급기원의 가정하에 직접수치해법을 사용하는 해석 프로그램을 작성하여, 무차원화된 설게 변수들에 대한 외부가압 공기베어링의 정$\cdot$동특성수들을 구하고, 여기서 구해진 베어링의 정$\cdot$동특성수를 사용하여 베어리으이 공기막 반력을 계산한 후, 축중심 궤적의 비선형 해석을 수행함으로써 주축 회전 정도를 예측하고자 한다.

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A Study on the Control System of Permanent Magnet Linear Synchronous Motor Applied to the Z-axis Operation Structure (Z축 운전구조를 갖는 선형 영구자석형 동기 전동기 운전제어에 관한 연구)

  • Choi, Chul;Lee, Jin-Ha;Park, Han-Woong;Kim, Chul-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.9 no.2
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    • pp.142-149
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    • 2004
  • PMLSM(Permanent Magnet linear Synchronous Motor) has widely applied to industrial automations, machine tools and semiconductor equipments due to the merit on the reduction of noise, vibration and the superior dynamic characteristics in comparison to the conventional method, which uses mechanical transfer equipments. Especially, in the case of applying to Z-axis operation structure, control system needs the method of an initial angle setting and the improvement of up/down operation characteristics. This paper proposes an initial angle setting algorithm and a variable gain schedule using real speed and moving direction to improve up/down operation characteristics. The effectiveness of proposed algorithms Is demonstrated by comparing to a conventional gain system via 4-point absolute positions profile with each velocity, acceleration and deceleration.