• 제목/요약/키워드: 공압 프레스

검색결과 4건 처리시간 0.02초

Autoclave를 이용한 임프린트 공법

  • 곽정복;이상문;나승현
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.194-194
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    • 2007
  • 기존 imprint공법으로 기계식 프레스를 많이 사용되고 있으며, 기계식 프레스를 이용하여 imprint시 균일하게 압력인가가 되지 않는 것을 알게 되었다 예를 들어 한쪽으로 많이 눌리고 다른쪽은 적게 눌려서 균일하게 패턴 전사가 되지 않아 imprint실험이 힘들었었다. 그리하여 Autoclave라는 공압장비를 알게 되었고 공기의 압력을 이용하여 imprint시 균일하게 압력인가가 전해지는 것을 알 수 있었다. Autoclave장비를 이용하여서 imprint가능성 확인과 기계식 장비와 공압식 장비의 차이점을 비교하여 설명을 하고자 함.

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공압 핫프레스를 이용한 마이크로 폴리카보네이트 성형에 관한 연구 (A Study on Polycarbonate Microfabrication Using a Pneumatic Hot Press)

  • 여창영;박태현
    • 한국기계가공학회지
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    • 제20권4호
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    • pp.106-112
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    • 2021
  • Thermoplastic microfluidic devices are used in BioMEMS for medical and biotechnology applications, such as gene extraction, DNA analysis, and virus detection. In this research, a simple fabrication protocol with a commercially available pneumatic hot press is proposed and demonstrated for polycarbonate microfluidic devices. Microfluidic channels with a width of 200 ㎛ and a height of 10 ㎛ were designed and machined onto a brass plate as a mold insert using a CNC milling machine. The resulting microfluidic channels on the mold insert were assessed and found to have an actual width of 198 ㎛ and a height of 10 ± 0.25 ㎛. The microfluidic channels were replicated on a polycarbonate sheet using the proposed replication technique at 146℃ for 20 minutes under a constant load of 2400 kgf. The devices were then naturally cooled to 100℃ while maintaining the same pressure. It was found that the microchannels were successfully replicated in the polycarbonate, with a width of 198 ㎛ and a height of 10.07 ㎛. The proposed replication technique thus offers the rapid mass production of high-quality microfluidic devices at a low cost with a process that, unlike conventional photolithography systems, does not require expensive equipment.

공압실린더를 활용한 롤 피더의 간헐적 스트립 스톡 진행 정밀도 분석 (Intermittent Strip Stock Advancing Accuracy Analysis of a Prototype Pneumatic Cylinder Driven Roll Feeder)

  • 서정덕;권순홍
    • 한국생산제조학회지
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    • 제19권3호
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    • pp.353-358
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    • 2010
  • This research introduces a new and improved design for a pneumatic cylinder driven roll feeder wherein each of the principal rotating feeder parts is configured so as to have feeding accuracy and to be low manufacturing cost. The feed pitch accuracy of the proposed roll feeder was evaluated by measuring lengths of cut offs of the strip stock with a shear attached to an air press. The air press was designed, manufactured, and mounted on the same table of the proposed roll feeder such that the strip stock maintained horizontal plane until the strip stock entered into the shear. The proposed roll feeder and the air press were designed to be operated automatically by a PLC employed controller. The feed pitch accuracy of the proposed roll feeder was analyzed by setting the pitch as 10, 12.5, and 15mm. At each predetermined feed pitch, the proposed roll feeder was tested 300 times as one test set and replicated three times. The average lengths of the cut offs of the strip stock ranged from 9.98 to 10.13mm, from 12.42 to 12.57mm, and from 14.96 to 15.06mm at the predetermined 10, 12.5, and 15mm feed pitch, respectively, among the total of 900 samples of each feed pitch. Main cause of variation of the length of the cut off of the strip stock fed by the proposed roll feeder was considered to be fluctuation of the air press during recompressing period of the air compressor to pressurize the air in the air tank. The largest difference between the maximum and the minimum length of the cut off was appeared while the air compressor recompressing the air. The air compressor used for this study restricted the air delivered to the proposed roll feeder while it was still running. Thus, this air delivery restriction problem should be improved by stabilizing the air press while the proposed roll feeder is running.