• Title/Summary/Keyword: 골재생산

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A Study on Aggregate Waste Separation Efficiency Using Adsorption System with Rotating Separation Net (회전분리망 흡착선별기의 순환 굵은골재 이물질 제거효율에 관한 연구)

  • Cho, Sungkwang;Kim, Gyuyong;Kim, Kyungwuk;Seon, Sangwon;Park, Jinyoung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.1
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    • pp.85-91
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    • 2021
  • Aggregate waste separator with rotating separating net was designed for applying classification process of construction waste. In order to evaluate the performance of the aggregate waste separator, according to the type of waste, standardized waste samples are prepared using acrylic. The appropriate operating point was evaluated by the classification efficiency and misclassification rate of recycled aggregate according to the control frequency of the blower operating and inlet position of the separating net. The classification efficiency at the operating point of the aggregate waste separator was evaluated through flow analysis assuming recycled aggregate and waste sample as particles. As a result of the performance test, when the distance. between the conveyor belt and the inlet was 0.2m, the classification efficiency was 95%, but the misclassification rate of recycled aggregate was 2% or more, which satisfies the classification efficiency and the misclassification rate of less than 2%. The operating point was shown at a control frequency of 58Hz at a suction distance of 0.254m. As a resu lt of flow analysis, there was no misclassification of recycled aggregate. In order to redu ce constru ction waste in the existing recycled aggregate production process, adsorption system using a rotating separating net that can be operated as an installation type was built.

A Study on the Quality Properties of Recycled Sand by Produced Dry Manufacturing System and Wet Manufacturing System (건식생산 및 습식생산시스템에 의해 생산된 순환모래의 품질특성에 관한 연구)

  • Song, Ha-Young;Lee, Sang-Soo;Lee, Ji-Hwan;Lee, Yun-Seong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.74-84
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    • 2009
  • The study aims that high quality recycled sand by wet manufacturing system can be used in practical way through basic material property. The basic material property test was done by 4 categories, dry manufacturing system (1) tandem and (2) parallel, wet manufacturing system (3) large capacity and (4) small capacity. RS-IV is the final production of (1) to (4) method, it is tested via KS F 2573 (recycled fine aggregate). RS-IV is satisfied with 4 items, those are absolute dry density, 0.08mm sieve throughput, clay lump amount, and organic impurity substance content. However, absorptivity item has problem in (1) and (2) method, (3) and (4) method are confirmed with norms 5% low. Also, the production quality of wet manufacturing system is better than dry manufacturing system in absolute dry density, absorptivity, 0.08mm sieve throughput, and clay lump amount.

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Fundamental Study for Extension of Application of Recycled Concrete Aggregate: Spun High Strength Concrete (순환골재의 사용성 확대를 위한 연구: 원심력콘크리트로의 적용)

  • Sim, Jong-Sung;Park, Cheol-Woo;Park, Sung-Jae;Kim, Hyun-Jung;Kim, Taeg-Wang;Lee, Man-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.1
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    • pp.103-112
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    • 2006
  • Along with recent improvement of recycling technique, the quality of the recycled concrete aggregate have become very competitive to the natural concrete aggregate. Therefore, a practical use of the recycled concrete aggregate may be possible for structural members. Majority studies about the recycled concrete aggregate was emphasized a limitation of fundamental study concerned with a strength characteristics and durability of the recycled aggregate concrete, there is use for the structural members. Therefore, for the extension of application of recycled concrete aggregate, this investigation verifies the strength characteristics recycled concrete aggregate of the spun-concrete products with various coarse and fine recycled aggregate replacement ratio(coarse recycled aggregate: 0%, 20%, 40%, 60%, 100%; fine recycled aggregate: 0%, 30%, 60%, 100%) and with addition of cellulose fibers(0%, 0.01%, 0.03%, 0.05%, 0.08%). From the test results, The strength of spun concrete used with recycled aggregate [NR specimen], was measured as 72MPa, was found to be very approximately to the strength of spun concrete used with the natural aggregate(NN specimen), was measured as 74MPa, when only fine aggregate was replaced with the recycled. Therefore, the fine recycled concrete aggregate can be successfully used in the spun high strength concrete product. The compressive strength of all specimens used the specialty cellulose fiber were measured as about 70M Pa, however, the increasement of the specialty cellulose fiber content is showed to decrease compressive strength of spun concrete. Therefore, it is anticipated that the specialty cellulose fiber can be applied to the various spun concrete products.

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Optimum Carbonation Reforming Period of Recycled Aggregate Based on the Microscopic Carbonation Conduct (미시적 탄산화 거동에 기초한 순환 골재의 최적 탄산화 개질 기간)

  • Shin, Jin-Hak;Kim, Han-Sic;Ha, Jung-Soo;Chung, Lan
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.329-340
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    • 2016
  • Increase in demotion and repair works on buildings in the construction market generates a large amount of construction waste. Recycling of construction waste is important for saving of resources, preservation of environment and constant advance of the construction industry. Accordingly, the environmental and economic value of recycled aggregate, which is produced after waste concrete is crushed, is increasingly highlighted. It is generally known that compared to concrete made of ordinary aggregate, concrete made of recycled aggregate has low quality, and the low quality is dependent on the amount of the bonding heterogeneous (cement paste and mortar) as well as the amount of the pores within the bonding heterogeneous. Reports on carbonation mechanism shows that the pores of cement-based materials are filled up by the progress of carbonation. Therefore, this study aims at an estimation of the period for optimum carbonation reforming appropriate for the thickness of the bonding heterogeneous of recycled aggregate, based on carbonation mechanism, with a view to improving the product quality by means of filling up the pores of the bonding heterogeneous of recycled aggregate. This study drew the carbonation depth according to the passage of age by calculating the bonding ratio and bonding thickness of the bonding heterogeneous as against the particle size distribution of recycled aggregate as well as by chemical quantitative analysis according to the age of accelerated carbonation of mock-up samples imitating bonding heterogeneous. Based on the correlation between the age of accelerated carbonation and carbonation depth, this study also proposed the estimated period of carbonation reforming of recycled aggregate appropriate for the thickness of the bonding heterogeneous.

A Study on Crushing and Engineering Characteristics Caused by Compaction of Recycled Aggregates (다짐으로 인한 순환골재의 파쇄 및 공학적 특성에 관한 연구)

  • Park, Sung-Sik;Chen, KeQiang;Lee, Young-Jae;Moon, Hong-Duk
    • Journal of the Korean Geotechnical Society
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    • v.33 no.12
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    • pp.35-44
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    • 2017
  • A large amount of recycled aggregates was produced and crushed from old buildings and pavements. In this study, when these aggregates are re-used in subbase or subgrade materials in near construction sites, their engineering characteristics caused by crushing are investigated in terms of permeability and shear strength. Three different sizes of aggregates (31.5-45.0 mm, 19.0-31.5 mm, 9.5-19.0 mm) and their mixtures, a total of 7 types of aggregates were used in compaction tests (modified D and B methods). After compaction tests, aggregates were sieved and analyzed with four different breakage factors ($B_{15}$, $C_c$, $B_{10}$, $B_r$). The D compaction method gave 2.0-8.0 times more crushable than B compaction method. The breakage factors for the largest size aggregate was 1.4-3.0 times higher than those of the smallest size aggregate. For aggregates with 5.6-9.5 mm sizes, the samples were prepared with $B_{15}$ of 1, 3, 10, 20, 30, 50, 60, and 70 for permeability and direct shear tests. As $B_{15}$ increased, the hydraulic conductivity decreased up to 1/22 for $B_{15}=50$. As $B_{15}$ increased from 1 to 50, the peak friction angle increased from $46.1^{\circ}$ to $54.5^{\circ}$. On the other hand, the friction angle decreased after $B_{15}=60$.

Study on Mock-up Properties of Concrete using Blast Furnace Slag and Recycled Aggregate (고로슬래그와 재생골재를 사용한 콘크리트의 실물대 특성에 관한 연구)

  • Park, Hyun;Han, Da-Hee;Park, Moo-Young;Kim, Woo-Jae;Lee, Young-Do;Jung, Sang-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.789-792
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    • 2008
  • Blast furnace slag doesn't have self-hydraulicity and it needs stimulants such as alkali to hydrate. Therefore using recycled aggregates erupted calcium hydroxides and blast furnace slag acquiring alkali stimulate could make a complementarily use of a recycling architectural material possible. In this study, we have discussed about characters of blast furnace slag and recycled aggregate firstly, and make recycled aggregate mortar and concrete using blast furnace slag for the experiment. The experiment is about mortar and concrete using recycled aggregate as a substitutional material of blast furnace slag. In this experiment, I replace blast furnace slag and aggregate with recycled aggregate. Conclusions through the test results analysis are as follows. And then, we added field experiment using concrete with composited materials.

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A Study on pH Reduction of Recycled Aggregates Using Coffee Waste and Its Crushability (커피박을 이용한 순환골재의 pH 저감 및 파쇄성 연구)

  • Lee, Young-Jae;Lee, Dong-Yun;Chen, KeQiang;Kim, Moon-Gi;Park, Sung-Sik
    • Journal of the Korean Geotechnical Society
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    • v.32 no.11
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    • pp.21-29
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    • 2016
  • In this study, recycled aggregates crushed from waste concrete were sorted into three groups, 10-13 mm, 13-20 mm, and 20-25 mm. They were treated in different ways and then their crushability was evaluated for each treatment. Coffee waste was used for reducing their pH level. The pH of recycled aggregate was almost 11, regardless of aggregate sizes. The pH of coffee waste was nearly 5 and 10, 30, or 50 g of coffee waste was mixed with 1000 ml of distilled water and recycled aggregates. The lowest pH was about 6.2 when 50 g of coffee waste was mixed. Aggregates were treated with microwave or soaked for 1 day in vinegar (pH = 2) for neutralization reaction. Microwave treated and neutralized aggregates showed 3.3% and 6.2% higher crushing values compared to non-treated one, respectively. Neutralized treatment was more effective for crushing. In crushing tests, a sample height of 120 mm was tried, which gave 6.3% higher crushing value. A four stepped loading with each 100 kN gave 7.1% higher crushing value, compared to standard 100 mm height and 400 kN continuous loading.

Mixture Proportioning Approach for Low-CO2 Lightweight Aggregate Concrete based on the Replacement Level of Natural Sand (천연모래 치환율에 기반한 저탄소 경량골재 콘크리트 배합설계 모델)

  • Jung, Yeon-Back;Yang, Keun-Hyeok;Tae, Sung-Ho
    • Journal of the Korea Concrete Institute
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    • v.28 no.4
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    • pp.427-434
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    • 2016
  • The purpose of this study is to propose a mixture proportioning approach based on the replacement level of natural sand for reducing $CO_2$ emissions from artificial lightweight aggregate concrete(LWAC) production. To assess the effect of natural sand on the reduction of $CO_2$ emissions and compressive strength of LWAC, a total of 379 specimens compiled from different sources were analyzed. Based on the non-linear regression analysis using the database and the previous mixture proportioning method proposed by Yang et al., simple equations were derived to determine the concrete mixture proportioning and the replacement level of natural sand for achieving the targeted performances(compressive strength, initial slump, air content, and $CO_2$ reduction ratio) of concrete. Furthermore, the proposed equations are practically applicable to straightforward determination of the $CO_2$ emissions from the provided mixture proportions of LWAC.

The Optimal Mixing Design of the PHC Piles Utilizing the Air Cooled Blast Furnace Slag as Coarse Aggregate (서냉 고로슬래그 굵은골재를 활용한 PHC 파일의 최적배합 및 물리적 특성)

  • Park, Yong-Kyu;Kim, Hyun-Woo;Kim, Seung-Il;Hur, Kab-Soo;Yoon, Ki-Won
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.137-144
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    • 2014
  • The PHC pile utilizing the air-cooled blast-furnace slag as coarse aggregate was studied. This research was progressed with the range from the indoor mixing design evaluation into the actual goods production. The physical properties of the PHC pile are determined to satisfy through the appropriate mixing design adjustments. However, it should eliminate the aggregates including CaO and MgO in SG when it utilize in an AC (autoclave) type manufacturing process. It satisfied the bending moment, shear strength, and compressive strength of KS F 4306 except the surface states of the pile.

Physical Properties of Polymer Concrete Composites Using Rapid-Cooled Steel Slag (II) (Use of Rapid-Cooled Steel Slag in Replacement of Fine and Coarse Aggregate) (급냉 제강슬래그를 사용한 폴리머 콘크리트 복합재료의 물성(II) (급냉 제강슬래그를 잔골재와 굵은 골재 대체용으로 사용))

  • Hwang, Eui-Hwan;Lee, Choul-Ho;Kim, Jin-Man
    • Applied Chemistry for Engineering
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    • v.23 no.4
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    • pp.409-415
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    • 2012
  • To recycle the steel slag as manufactured composite materials of polymer concretes, we used the atomizing method to make round aggregates from steel slag, which is treated as industrial wastes. A round rapid-cooled steel slag was used to replace fine aggregate (river sand) or coarse aggregate (crushed aggregate), depending on the grain size. To examine general physical properties of polymer concrete composites manufactured from rapid-cooled steel slag, the polymer concrete specimen with various proportions depending on the addition ratio of polymer binder and replacement ratio of rapid-cooled steel slag were manufactured. In the result of the tests, the mechanical strength of the specimen made by replacing the optimum amount of rapid-cooled steel slag increased notably (maximum compressive strength 117.1 MPa), and the use of polymer binder, which had the most impact on the production cost of polymer concrete composites, could be remarkably reduced. However, the mechanical strength of the specimen was markedly reduced in hot water resistance test of polymer concrete composite.