• Journal of Energy Engineering
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• v.26 no.2
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• pp.1-11
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• 2017

While they are becoming more viable, synthetic natural gas (SNG) plants, with their high temperatures and pressures, are still heavily dependent on advancements in the state-of-the-art technologies. However, most of the current work in the literature is focused on optimizing chemical processes and process variables, with little work being done on relevant mechanical damage and maintenance engineering. In this study, a combination of pipe system stress analysis and detailed local stress analysis was implemented to prioritize the inspection locations for main pipes of SNG plant in accordance to ASME B31.3. A pipe system stress analysis was conducted for pre-selecting critical locations by considering design condition and actual operating conditions such as heat-up and cool-down. Identified critical locations were further analyzed using a finite element method to locate specific high-stress points. Resultant stress values met ASME B31.3 code standards for the gasification reactor and lower transition piece (bend Y in Fig.1); however, it is recommended that the vertical displacement of bend Y be restricted more. The results presented here provide valuable information for future risk based maintenance inspection and further safe operation considerations.

• Journal of the Korean Society for Railway
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• v.12 no.4
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• pp.457-464
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• 2009

The now velocity distribution at inlet of diesel Particulate filter (DPF) which is connected to each curved duct was simulated using $STAR-CD^{(R)}$. Three kinds of models which describe the shapes of the curved duct ware used for the CFD simulation. The simulation results were compared with the experimental data of velocity distribution which was obtained using a Pitot tube and 2-D positioning machine. At the $90^{\circ}$ curved connecting condition, the CFD simulation results of flow velocity distribution at inlet of the DPF showed a horse hoop shape shifted from the axial center line of the DPF. The CFD simulation results agree reasonably with those of the experiments.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1766-1771
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• 2007

This paper presents plastic limit loads and approximate J-integral estimates for circumferential part-through surface crack at the interface between elbows and pipes. Based on finite element limit analyses using elastic-perfectly plastic materials, plastic limit moments under in-plane bending are obtained and it is found that they are similar those for circumferential part-through surface cracks in the center of elbow. Based on present FE results, closed-form limit load solutions are proposed. Welds are not explicitly considered and all materials are assumed to be homogeneous. And the method to estimate the elastic-plastic J-integral for circumferential part-through surface cracks at the interface between elbows and straight pipes is proposed based on the reference stress approach, which was compared with corresponding solutions for straight pipes.

• The KSFM Journal of Fluid Machinery
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• v.10 no.2 s.41
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• pp.32-40
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• 2007

The present study investigated local pressure drop in a rotating smooth square duct with turning region. The duct has a hydraulic diameter $(D_h)$ of 26.7mm and a divider wall of 6.0mm or $0.225D_h$. The distance between the tip of the divider and the outer wall of the duct is $1.0D_h$. The Reynolds number (Re) based on the hydraulic diameter is kept constant at 10,000, and the rotation number (Ro) is varied from 0.0 to 0.20. The pressure coefficient distribution $(C_p)$, the friction factor (f) and the thermal performance $({\eta})$ are presented on the leading, the trailing and the outer surfaces. It is found that the curvature of the $180^{\circ}-turn$ produces Dean vortices that cause the high pressure drop in the turning region. The duct rotation results in the pressure coefficient discrepancy between the leading and trailing surfaces. That is, the high pressure values appear on the trailing surface in the first-pass and on the leading and side surfaces in the second-pass. As the rotation number increases, the pressure discrepancy enlarges. In the fuming region, a pair of the Dean vortices in the stationary case transform into one large asymmetric vortex cell, and then the pressure drop characteristics also change.

• The KSFM Journal of Fluid Machinery
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• v.14 no.1
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• pp.66-76
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• 2011

The heat transfer and pressure loss characteristics of a rotating two-pass channel with a guide vane in the turning region have been studied using three-dimensional Reynolds-averaged Navier-Stokes (RANS) analysis, and the shape of the guide vane has been optimized using surrogate modeling optimization technique. For the optimization, thickness, location and angle of the guide vanes have been selected as design variables. The objective function has been defined as a linear combination of the heat transfer and the friction loss related terms with a weighting factor. Latin hypercube sampling has been applied to determine the design points as design of experiments. A weighted-average surrogate model, PBA has been used as the surrogate model. The guide vane in the turning region does not influence the heat transfer in the first passage upstream of the turning region, but enhances largely the heat transfer in the turning region and the second passage. In an example of the optimization, the objective function has been increased by 13.6%.

• Journal of computational fluids engineering
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• v.17 no.2
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• pp.1-10
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• 2012

This paper presents the numerical simulation results of heat transfer and friction loss for a rotating two-pass duct with the airfoil-guide vanes in the turning region. The Kriging model is used as an optimization technique with Reynolds-averaged Navier-Stokes analysis of flow field and heat transfer with shear stress transport turbulent model. To improve the heat transfer performance, angle and location of the airfoil-guide vanes have been selected as design variables. The optimization problem has been defined as a minimization of the objective function, which is defined as a linear combination of heat transfer related term and friction loss related term with a weight factor. The airfoil-guide vanes in the turning region keep the high level of heat transfer while the friction loss has a low value. By comparing the presence or absence of airfoil-guide vanes, it is shown that the airfoil-guide vanes exhibited the best heat transfer performance to improve the blade cooling except the first passage.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.120-125
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• 2007

Put Abstract text here The strain distribution measurement for wall thinned pipe bends by ESPI is presented. Defect types observed in the steel piping in the nuclear power plants (NPP) are the crack at the weld part and the wall thinning defect in the pipe bends. Especially, the wall thinning defects in the pipe bends due to the flow-accelerated corrosion (FAC) is a main type of defects observed in the carbon steel piping system. ESPI is one of the optical non-destructive testing methods and can measure the stress and the strain distribution of the object subjected by the tensile loading or the internal pressure. In this paper, the strain distribution of the wall thinned pipe bends due to the internal pressure will be measured by ESPI technique and the results are discussed. From the results, the size of the wall thinning defect can also be measured approximately.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.78-81
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• 2009

A series of hydraulic tests of a fuel pump are performed using water at a room temperature. The pump is under development for 75-ton class liquid rocket engines of the open-loop gas generator type. According to the test results, the fuel pump satisfies its design requirement and its head and efficiency at the design flowrate are higher than the expected value by the computational analysis. Also, it is found that the pressure at the rear bearing outlet is higher than expected because the inlet of bypass pipe line is narrow. Furthermore, the flowrate of the secondary flow is estimated using the pressure difference of the elbow of the bypass pipe line.

• Journal of the Korea Society for Simulation
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• v.10 no.1
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• pp.63-65
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• 2001

To investigate the natural frequencies of curved piping systems with various elbow angles conveying flow fluid, a simulation is performed considering Initial tension due to the inside fluid. The system is analyzed by finite element method utilizing straight beam element. Elbow part is meshed using 4 elements, and the initial tension is considered by inserting equivalent terms into the stiffness matrix. Without considering the initial tension, the system becomes unstable, that is, the fundamental natural frequency approaches to zero value fast, as the flow velocity reaches critical value. With the initial tension terms, the system becomes stable where there is no abrupt decrease of the fundamental natural frequency. The change rate of the natural frequency with respect to the flow velocity reduces. As elbow angle increases, the system becomes stiffer, then around 150 degrees of the elbow angle the natural frequency has the largest value, the value decreases after the angle of the largest natural frequency. When angle is between 170 degrees and 179 degrees, the natural frequency is very sensitive. This means that small change of angle results in great change of natural frequency, which is expected to be utilized in the control of the natural frequency of the piping system conveying flow fluid.

• Proceedings of the KIEE Conference
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• 2015.07a
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• pp.868-869
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• 2015

지하 매설된 가스배관을 정기적으로 검사하기 위해서 가스 공급 및 용역업체에서는 주로 비피과검사 탐상장비인 MFL(Magnetic Flux Leakage) PIG(Pipeline Inspection Gauge)를 사용한다. 기존의 MFL PIG는 배관 내 유체(가스,오일 등)의 전후차단 압력의 흐름을 이용해 별도의 구동장치 없이 피그를 진행시켜 배관의 결함 유무를 평가하는 시스템이다. 하지만 10기압 이하의 낮은 운영압력과 T 분기관과 같이 급격한 곡관부가 존재하는 직경 16인치 이하의 도시가스 배관에는 기존의 시스템을 적용하기 어렵다. 이처럼 기존 MFL PIG의 적용이 불가한 도시가스 배관(직경 16인치 이하)을 활주하기 위해서는 우선 비파괴검사 시스템을 견인할 수 있는 추진 로봇이 필요하고 추진로봇에 적합한 자기누설 비파괴검사 시스템의 개발이 필요하다. 또한 비파괴검사 장비의 센서 시스템은 결함신호를 탐지하여 결함의 발생유무 및 결함의 형상을 판별하는 성능도 중요하다. 본 논문에서는 16인치 도시가스 배관의 검사를 위한 자기누설 비파괴검사 시스템의 기초설계와 대상 시스템의 자기적 특성을 분석한다. 또한 배관 외벽의 결함 발생 유무에 따른 자기누설 신호의 크기 및 분포변화를 3차원 유한요소법을 이용해 해석하여, 결함 검출 신호의 특성을 분석하는데 초점을 둔다.