• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.1115-1120
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• 2003

The recent tendency in the automobile industries is toward light weighting vehicle body to improve the problems by environmental pollution as well as improving fuel cost. The effective way to reduce the weight of vehicle body seems to be application of new materials for body structure and such trend is remarkable. Among the various materials for vehicle body, stainless steel sheet (for example, 301L and 304L), TRIP steel and cold rolled steel sheets are under the interests. However, in order to guarantee reliability of new material and to establish the long life design criteria of body structure, it is important and require condition to assess spot weldability of them and fatigue strength of spot welded lap joints which were fabricated under optimized spot welding condition. And, recently, a new issue in the design of the spot welded structure is to predict economically fatigue design criterion without additional fatigue tests. In general, for fatigue design of the spot-welded thin sheet structure, additional fatigue tests according to the welding condition, material, joint type, and fatigue loading condition are generally required. This indicates that much cost and time for it should be consumed. Therefore, in this paper, the maximum stresses at nugget edge of spot weld were calculated through nonlinear finite element analysis first. And next, obtained the ${\Delta}P-N_{f}$ relation through the actual fatigue tests on spot welded lap joints of similar and dissimilar high strength steel sheets. And then, the ${\Delta}P-N_{f}$ relation was rearranged in the ${\Delta}{\sigma}-N_{f}$ relation. From this ${\Delta}{\sigma}-N_{f}$ relation, developed the fatigue design technology for spot welded lap joints of them welded using the optimized welding conditions.

• 열처리공학회지
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• 제10권2호
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• pp.109-120
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• 1997

Microstructure and mechanical properties of Fe-Si-Mn-P high strength steel sheet have been investigated by controlling the cooling rate. Bainite and ferrite were obtatined by annealing in the ferrite pluse austenite region, and ferrite and austenite were obtatined after annealing in the fully austenite region. Ferrite and pearlite were obtained when the cooling rate was controlled from the annealing temperature above $760^{\circ}C$ and bainite showed with increasing cooling rate, however below $760^{\circ}C$ ferrite and bainite were obtained. Tensile strengths and hardness nearly unchanged with increasing cooling rate after control the cooling rate from the temperature above $760^{\circ}C$, while tensile strengths increased and elongation decreased with increasing cooling rate when the cooling rate was controlled from the tempeature below $760^{\circ}C$. Without regard to annealing temperature, tensile strength increased and elongation decreased with increasing cooling rate. Tensile strengths and elongation values heat treated in the ferrite plus austenite region were higher than those in the fully austenite region. Retained austenite and strength-elongation balance showed the maximum value at $780^{\circ}C$ and decreased with increasing annealing temperature. Strength-elongation balance value was controlled by the retained austenite.

• 열처리공학회지
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• 제10권1호
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• pp.1-9
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• 1997

The variation of the mechanical properties and the formation of retained austenite with heat treatment conditions in austempered Si bearing carbon steels has been investigated. In the case of a steel containing 0.35C-1.48Si-0.95Mn, it has been found that a feather shape bainite structure of lath are obtained under a isothermal treated condition at just below the Ms temperature, and the martensite, bainitic ferrite and retained austenite of second phase particles on the ferrite matrix for a isothermal treated steels after intercritical annealing are precipitated in a linked shape. The retained austenite with $2{\mu}m$ size induced as TRIP is found to increase with increasing the formation rate of retained austenite for the intercritical annealing and high Si containing steels. The tensile strength is increased as austempering temperature increases in all isothermal treatment temperature, whereas the elongation is shown to roughly decrease as the tensile strength increases. The values of tensile strength-elongation balance have showed a marked dependence upon the elongation rather than the tensile stregth, and their values are increased for high Si containing steels and intercritical annealing condition. The most optimum result has been shown to be the tensile stregth-elongation balance of $2882.4kgf/mm^2.%$ and the elongation of 33.3% for a "B" steel in the heat treating temperature range of $780{\sim}370^{\circ}C$.

• 한국재난정보학회 논문집
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• 제20권2호
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• pp.411-418
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• 2024

연구목적: 본 연구에서는고인장 합금재를 활용하여 기존 철근콘크리트 기둥의 내진성능 향상이 가능한 새로운 형식의 볼트 체결식 내진보강재를 개발하고자 한다. 연구방법: 고인장 합금재인 SUS304 및 일반 구조용 강재인 SS275를 이용하여 T형 단면 강판을 제작하고 이를 SCM435의 고장력 볼트로 체결한 내진보강재 실험체를 제작하여 휨 실험을 통해 재료적 특성이 내진 보강성능에 미치는 영향에 대해 비교 분석한다. 연구결과: SUS304를 사용한 실험체가 7% 높은 최대 강도와 22% 높은 항복 강도를 보이며, 360MPa 더 높은 압축응력을 나타낸다. 또한 중립축의 변화도 더 미소하여 더 우수한 내력을 가진 것으로 판단된다. 결론: 동일한 단면에서 SUS304를 사용한 내진보강재가 휨 강도, 항복강도, 인장강도, 중립축 변화, 연성능력 측면에서 더 우수한 것으로 판단되며 추후 연구에서 철근콘크리트 기둥 실물 실험체에 적용함으로써 기둥-보강재간 일체 거동에 대한 실험이 필요하다고 사료된다.

• 한국산학기술학회논문지
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• 제20권11호
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• pp.144-150
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• 2019

본 연구는 고 장력 강판 SGAFC 780소재를 이용하여 저항 점 용접을 실시 하였으며, 조건에 따른 너깃 지름 측정, 유한 요소 해석 비교를 하였다. 너깃 지름 측정 결과 용접 전류 7kVA의 용접시간 18cycle 이상의 용접조건에서는 용접 최소 직경인 4.3mm 이상을 만족하는 것으로 나타났다. 9kVA과 10kVA이상에서 최소 너깃 직경인 4.3mm 이상으로 만족 하였으나, 높은 전류와 시간으로 인해 날림 현상이 발생하였고, 그로 인한 깊은 압흔이 잔류하였다. 용접성 평가 결과 최소 너깃 지름에서는 만족하지만 날림 현상이 발생하여 용접 불량으로 평가되는 구간이 존재함을 확인하였다. 하지만 날림 현상이 일어났음에도 충분한 하중 부담 능력을 가지는 영역도 확인했다. 유한 요소 해석 비교 결과 적정용접 구간에서의 유한 요소 해석과 실험 결과에서의 너깃 지름을 비교 했을 시 4.2% 미만의 오차율을 확인 했으며, 유한 요소 해석의 신뢰성을 확인 할 수 있었다.

• 대한조선학회논문집
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• 제29권4호
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• pp.214-226
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• 1992

현재 산업계 각 분야에서 점용접은 사용하지 않는 곳이 거의 없을 정도로 박판구조물의 소재 연결분야에 광범위하게 응용되고 있어 피 공학적 및 공업적 중요성은 증가하고 있지만 이에 대한 피로거동을 연구한 예가 거의 없어 그것에 대한 자료의 축적이 요구되고 있다. 따라서 본 연구에서는 자동차업계에서 널리 사용되고 있는 복합조직인 고장력강판(High Strength Steel Sheet, HS)과 아연도금강판(Galvanized Steel Sheet, GA)을 선택하여 각 강판간의 점용접(点熔接) 피로특성(疲勞特性)을 규명하였다. 즉 두 종류의 동종(同種) 점용접재(点熔接材)($HS{\times}HS,\;GA{\times}GAB$)와 두 종류의 이종(異種) 점용접재(点熔接材)($HS{\times}GA,\;HS{\times}GAB$)간의 단점(單点) 점용접(点熔接) 시험편(試驗片)을 제작하여 상온하에서 정적 인장시험과 편진(片振) 인장 축하중 피로시험을 실시하여 각 재질간의 정적 인장특성과 피로특성(疲勞特性)을 파괴역학적으로 규명하였다. 위의 실험을 통하여 얻어진 결과는 다음과 같다. 1. 동일 조건하에서 두 종류의 동종 및 이종 점용접재를 인장시험한 결과 강성의 차이에도 불구하고 비교적 그 차이가 적었다. 2. 저하중 장수명 영역에서는 피로균열이 너깃근처에서 생성되었지만 고하중 단수명 영역에서는 너깃에서 좀 더 멀리 떨어져 균열이 발생하였다. 3. 최대응력확대계수 Kmax와 각 용접재의 피로수명 $N_f$사이에는 거의 선형적인 관계를 나타내었고 log-log 좌표상에서 좁은 밴드내에 모였다. 이 관계는 다음과 같은 식으로 표현되었다. $Kmax=H{\cdot}{N_f}^{P}$ 여기서 H와 P는 재료상수이다.

• 한국레이저가공학회지
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• 제10권3호
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• pp.25-32
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• 2007

The effect of welding speed on the weldability, microstructures, hardness, tensile property of Nd:YAG laser welding joint in 600MPa grade precipitation hardening high strength steel was investigated. A shielding gas was not used, and bead-on-plate welding was performed using various welding speeds at a power of 3.5kW. Porosity in the joints occurred at 1.8m/min, but were not observed over the welding speed of 2.1m/min. However, spatter occurred over the welding speed of 6.6m/min. The hardness was the highest at heat affected zone(HAZ) near fusion zone(FZ), and was decreased on approaching to the base metal. The maximum hardness increased with increasing welding speed. The microstructure of FZ was composed of coarse grain boundary ferrite and bainite(upper) but the HAZ near the FZ contained bainite(Lower) and fine ferrite at a low welding speed. With increasing welding speed, ferrite at the FZ and the HAZ became finely and upper binite changed to lower bainite. In a perpendicular tensile test to the weld line, all specimens were fractured at the base metal, and the tensile strength and the yield strength of joints was equal to those of raw material. Elongation was found to be lower than that of the raw material.

• 열처리공학회지
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• 제11권4호
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• pp.295-304
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• 1998

The effects of retained austenite and carbon content in the retained austenite on the tensile strength-elongation balance and spot weldability of TRIP high strength steel sheet have been investigated. The retained austenite of granular type increased with increasing intercritical annealing and austempering temperature, and film type was increased with the increase of austempering time. The volume fraction of retained austenite increased with decreasing intereritical annealing temperature, and the maximum value was obtained at austempering temperature of $400^{\circ}C$. The values of tensile strength-elongation balance increased with decreasing intercritical annealing temperature and maximum value was obtained at austempering temperature of $400^{\circ}C$. The maximum value of tensile strength-elongation balance was obtained at a retained austenite content of about 12%. Tensile shear strength of the specimens with retained austenite was higher than that of the normalizing specimens. With increasing welding current and time, the tensile shear strengh and nugget diameter increased, while nugget thickness showed the peak value and then decreased. The optimum range of welding condition at the given welding pressure of 350kgf was 7~11kA and 10~15 cycles.