• Title/Summary/Keyword: 고온가공

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Development of a Program to Predict Recrystallizaion Behavior in the Hot Forming Process and Its Application (고온 성형에 있어서 재결정 거동 예측 프로그램 개발 및 적용)

  • Lee K. O.;Kang J. H.;Kang S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.136-142
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    • 2001
  • Recently, a much amount of attention has been paid not only to produce products with precise dimensional accuracy, but also to predict and control the microstructural evolution and mechanical properties of parts. Especially, to do the latter through computer simulation, the history of states factors influencing on these evolution such as temperature, strain, strain rate etc., should be calculated and a appropriate mathematical models for the prediction of microstructural evolution must be developed. Thus, in this study thermo-viscoplastic finite element program including the model for predicting microstructural has been developed. Also for the verification of developed program warm forging process for the rotor pole was simulated and the comparison between the results calculated and ones in the literature was made.

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A Study on Improving Dyeing Property of Diacetate (아세테이트 섬유의 염색성 개선에 관한 연구)

  • Park, Jun-Ho
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.84-84
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    • 2012
  • 중동권 국가에서 판매되고 있는 차도르용 고가원단으로 Polyester/Acetate 교직물 제품이 있는데 이중에서 특히 Polyester/Diacetate 교직물은 더 높은 가격에 판매되고 있으며 현재 일본에서 거의 독점하고 있는 시장이다. 아세테이트 섬유는 열에 대하여 약하기 때문에 고온에서 염색을 하지 못하고 $80^{\circ}C$에서 염색하고 있으며, 염료도 소수성 염료인 분산염료를 사용하고 있다. 이러한 조건에서 섬유가 충분히 팽윤되지 못하여 염색이 잘 되지 않으며 잔액이 많이 남는 문제가 있다. 또한 염색에 사용하는 계면활성제 계통의 분산제를 사용할 경우 염료와 친화성이 크기 때문에 염료와 결합하여 염색을 저해하는 문제가 있다. 이러한 문제를 해결하기 위하여 계면활성제 계통의 분산제를 사용하는 대신 친수성 글리콜계 용제를 사용하여 염료의 가용화에 의해 단분자 상태로 만들어 소수성 섬유속으로 염료가 충분히 침투할 수 있는지 확인하였다.

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Spring Back in Amorphous Sheet Forming at High Temperature (아몰퍼스 고온 판재성형시 스프링백)

  • Lee Y-S
    • Transactions of Materials Processing
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    • v.14 no.9 s.81
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    • pp.751-755
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    • 2005
  • This paper is concerned with spring back after sheet forming of bulk amorphous alloys in the super cooled liquid state. The temperature-dependence and strain-rate dependence of Newtonian/non-Newtonian viscosities as well as the stress overshoot/undershoot behavior of amorphous alloys are reflected in the thermo-mechanical Finite Element simulations. Hemispherical deep drawing operations are simulated for various forming conditions such as punch velocity, die comer radius, friction, blank holder force, clearance and initial funning temperature. Here, spring back by an instantaneous elastic unloading was followed by thermal deformation during cooling, and two modes of spring back are examined in detail. It could be concluded that the superior sheet formability of an amorphous alloy can be obtained by taking the proper forming conditions for loading/unloading.

High Temperature Deformation Behavior of Beta-gamma TiAl Alloy (Beta-gamma TiAl 합금의 고온변형거동)

  • Kim, J.S.;Kim, Y.W.;Lee, C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.429-433
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    • 2006
  • High Temperature deformation behavior of newly developed beta-gamma TiAl alloy was investigated in this study. The optimum processing condition was investigated with the aid of Dynamic Materials Model (DMM). Processing maps representing the efficiency of power dissipation for microstructural evolution and instability were constructed utilizing the results of hot compression test at temperatures ranging from $1000^{\circ}C$ to $1200^{\circ}C$ and strain rate ranging from $10^{-4}/s$ to $10^2/s$. The Artificial Neural Network (ANN) simulation was adopted to consider the deformation heating. With the help of processing map and microstructural analysis, the optimum processing condition was presented and the role of $\beta$ phase was also discussed in this study.

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Flow Softening Behavior during the High Temperature Deformation of AZ31 Mg alloy (AZ31 Mg 합금의 고온 변형 시의 동적 연화 현상)

  • Lee, Byoung-Ho;Reddy, N.S.;Yeom, Jong-Teak;Lee, Chong-Soo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.70-73
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    • 2006
  • In the present study, the flow-softening behavior occurring during high temperature deformation of AZ31 Mg alloy was investigated. Flow softening of AZ31 Mg alloy was attributed to (1) thermal softening by deformation heating and (2) microstructural softening by dynamic recrystallization. Artificial neural networks method was used to derive the accurate amounts of thermal softening by deformation heating. A series of mechanical tests (High temperature compression and load relaxation tests) was conducted at various temperatures ($250^{\circ}C{\sim}500^{\circ}C$) and strain rates ($10^{-4}/s{\sim}100/s$) to formulate the recrystallization kinetics and grain size relation. The effect of DRX kinetics on microstructure evolution (fraction of recrystallization) was evaluated by the unified SRX/DRX (static recrystallization/dynamic recrystallization) approaches

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Study about dynamic/static recrystallization during hot compression of Cast alloy 718 (Cast alloy 718의 고온압축시 동적/정적재결정에 대한 연구)

  • Kim, Nam-Yong;Kim, Jeoung-Han;Yeom, Jong-Taek;Park, Nho-Kwang;Yoon, Jong-Won
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.207-210
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    • 2006
  • Behavior of dynamic/static recrystallization during hot deformation of Cast alloy 718 was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmaster-Z and DEFORM-3D, respectively. The microstructural evolution during hot compression and post heat-treatment was investigated and deformation mechanism were analyzed by stress-strain curve, FE-simulation and microstructure. FE-simulation results show that the temperature difference between top-die and billet has considerable influence on the final shape of compressed specimen. The relation between applied load and processing time was predicted by the FE-simulation.

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Cooling Performance of Air/Water Mist Jet Impinging for a Rapid Thermal Annealing System (급속 열처리 시스템을 위한 물/공기 액적류 충돌 제트의 냉각 특성에 관한 연구)

  • Lee, Jun Kyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.68-74
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    • 2015
  • In the present work, a series of numerical calculations have been conducted on the cooling of a hot surface using an air/water mist jet. In some cooling processes, such as in the glass-tempering process, direct contact between the cold water drops and the hot surface should be avoided, because this may cause surface cracks due to the sharp temperature gradients. Thus, the main focus of this study is finding the appropriate operating conditions for maximum cooling without direct contact between the drops and the surface. A series of numerical experiments have been performed, and, at the same time, those results were compared with those of the previous experiments for verification purposes. The effects of droplet impinging velocity, hot plate temperature, and liquid loading ratio for mono-dispersed drops of various sizes were studied in detail.

Numerical Analysis on the Characteristic of Thermal Distribution for High Temperature Operating Battery Module (고온 작동형 전지모듈 온도분포 특성에 관한 수치해석)

  • Yi, Chung Seob;Lee, Byung Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.102-108
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    • 2013
  • In this study, the experiment result and numerical analysis on temperature distribution of a secondary battery module for high temperature operation type were compared. Because experimental battery has been in danger of explosions, experiment on temperature distribution was carried out using dummy batteries. Study on NAS battery module, which is secondary battery of high temperature operation type, is as follows ; Test result showed that battery's temperature is in steady state uniformly after 8 hours in each section. It is similar to experimental result for temperature distribution from the result of numerical analysis, and it takes about 8.5 hours to the $300^{\circ}C$.

Prediction on Flow Stress Curves and Microstructures of 304 Stainless Steel (304 스테인레스강의 고온 유동응력곡선과 미세조직의 예측)

  • 조범호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.171-175
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    • 1999
  • the high temperature deformation behavior of 304 stainless steel was characterized by the hot torsion test. Continuous deformation was carried out at the temperature ranges 900-110$0^{\circ}C$ and the strain rate ranges 5x10-2~5/sec. The formulation of the flow stress curves was developed as subtraction form which was based on dynamic softening mechanisms The volume fraction of dynamic recrystallization and the mean grain size could be expressed as a function of deformation variables temperature (T) strain ($\varepsilon$) strain rate ($\varepsilon$) The calculated values of flow stress and mean grain size could be well matched with experimental values.

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